RIDGID GP90150A Manuel utilisateur

GP90150A

OPERATOR’S MANUAL

WHEELBARROW

AIR

COMPRESSOR

Toreduce the risk of injury,the user

must read and understand the

Operator’s Manual before using this

product.

IN629100AV 12/08 Printed in U.S.A.

Table of Contents

Section Page

Table of Contents ................2

Safety Instructions ...............3

Safety Signal Words . . . . . . . . . . . . .3

Before Using the Air

Compressor . . . . . . . . . . . . . . . . . . . .3

Spraying Precautions . . . . . . . . . . . .5

Breathable Air Warning . . . . . . . . . . .5

Warning Labels . . . . . . . . . . . . . . . . .6

Glossary of Terms ...............7

Unpacking and Checking

Content ........................7

Getting to Know Your Air

Compressor ....................8

Operating Your Air Compressor ...10

Moisture in Compressed Air . . . . . .10

Lubricaton . . . . . . . . . . . . . . . . . . . .11

Start-up . . . . . . . . . . . . . . . . . . . . . .11

To Start Gasoline Engine . . . . . . . .12

Section Page

Maintenance ...................13

Maintenance Schedule . . . . . . . . . .13

Tank . . . . . . . . . . . . . . . . . . . . . . . . .14

Filter Removal, Inspection, and

Replacement . . . . . . . . . . . . . . . . . .14

Drive Belt . . . . . . . . . . . . . . . . . . . . .15

Storage . . . . . . . . . . . . . . . . . . . . . .15

Troubleshooting ................16

Notes .........................19

Repair Parts ...................20

Notes .........................22

Warranty ......................24

Safety Instructions

This manual contains information that is

very important to know and understand.

This information is provided for SAFETY

and to PREVENT EQUIPMENT PROB-

LEMS. To help recognize this informa-

tion, observe the following symbols.

Safety Signal Words

Danger indicates an imminently haz-

ardous situation which, if not avoided,

WILL result in death or serious injury.

Warning indicates a potentially haz-

ardous situation which, if not avoided,

COULD result in death or serious injury.

Caution indicates a potentially hazardous

situation which, if not avoided, MAY

result in minor or moderate injury.

Notice indicates important information,

that if not followed, may cause damage

to equipment.

Since the air compressor and other com-

ponents (pump, spray guns, filters, lubri-

cators, hoses, etc.) used make up a high

pressure pumping system, the following

safety precautions must be observed at

all times:

1. Read all manuals includ-

ed with this product care-

fully.Be thoroughly famil-

iar with the controls and

the proper use of the equipment.

2. Follow all local safety codes as well

as the United States Occupational

Safety and Health Act (OSHA).

3. Only persons well acquainted with

these rules of safe operation should

be allowed to use the compressor.

4. Keep visitors away and NEVER allow

children in the work area.

5. Wear safety glasses

(meeting ANSI Z87.1 or

in Canada CSA Z94.3-99)

and use hearing protec-

tion when operating the

pump or unit. Everyday glasses are

not safety glasses.

6. Do not stand on or use the pump or

unit as a handhold.

7. Before each use, inspect compressed

air system, fuel system and electrical

components for signs of damage,

deterioration, weakness or leakage.

Repair or replace defective items

before using.

8. Check all fasteners at frequent inter-

vals for proper tightness.

9. Do not wear loose clothing or jewelry

that will get caught in the moving

parts of the unit.

Before Using the Air Compressor

MANUAL

Never operate

compressor without a

beltguard. Com-pressors can

start automatically without

warning. Personal injury or

property damage could occur

from contact with moving parts.

CALIFORNIA PROPOSITION 65

This product or its power cord

may contain chemicals,

including lead, known to the

State of California to cause

cancer and birth defects or

other reproductive harm. Wash

hands after handling.

10. Keep fingers away from a running

compressor; fast moving and hot

parts will cause injury and/or burns.

11. If the equipment should start to

vibrate abnormally, STOP the

engine/motor and check immediately

for the cause. Vibration is generally a

warning of trouble.

12. Check fuel level before starting the

engine. Do not fill the gas tank

indoors. Wipe off any spilled gas

before starting the engine.

13. Toreduce fire hazard, keep

engine/motor exterior free of oil, sol-

vent, or excessive grease.

14. Do not tamper with governor setting

on engine. Overspeeding the unit

severely shortens engine life and may

also be very hazardous.

Safety Instructions (continued)

NEVER refuel a running

or hot engine. Explosive fuel

can cause fires and severe

burns. Avoid overfilling fuel

tank.

Gasoline vapor is highly flam-

mable. Refill outdoors or only

in well ventilated areas. Do not

store, spill or use gasoline near

an open flame or heat devices

such as a stove, furnace, or

water heater, which utilize a

pilot light, or any device that

can create a spark. If gasoline

is accidentally spilled, move

unit away from the spill area

and avoid creating any source

of ignition until gasoline vapors

have dissipated.

Motors, electrical

equipment and controls can

cause electrical arcs that will

ignite a flammable gas or vapor.

Never operate or repair in or

near a flammable gas or vapor.

Never store flammable liquids

or gases in the vicinity of the

compressor.

Carbon monoxide can

cause severe nausea, fainting

or death. Do not operate unit

inside a closed building or a

poorly ventilated area.

Never remove or attempt to

adjust safety valve. Keep safety

valve free from paint and other

accumulations.

Never attempt to repair

or modify a tank! Welding,

drilling or any other modifica-

tion will weaken the tank result-

ing in damage from rupture or

explosion. Always replace worn

or damaged tanks.

Compressor parts may

be hot even if the unit is

stopped.

15.

Tanks rust from moisture build-up,

which weakens the tank. Make sure to

drain tank daily and inspect periodical-

ly for unsafe conditions such as rust

formation and corrosion

16. Fast moving air will stir up dust and

debris which may be harmful.

Release air slowly when draining

moisture or depressurizing the com-

pressor system.

17.

STOP the engine whenever leaving the

work area, before cleaning, making

repairs or inspections. When cleaning,

repairing or inspecting, make certain all

moving parts have stopped. Disconnect

the spark plug wire and keep the wire

away from the plug to prevent acciden-

tal starting.

18. Allow engine to cool before storing.

19. Do not smoke when spraying paint,

insecticides, or other flammable sub-

stances.

20. Use a face mask/respirator when

spraying and spray in a well ventilat-

ed area to prevent health and fire

hazards.

21. Do not direct paint or other sprayed

material at the compressor. Locate

compressor as far away from the

spraying area as possible to mini-

mize overspray accumulation on the

compressor.

22. When spraying or cleaning with sol-

vents or toxic chemicals, follow the

instructions provided by the chemi-

cal manufacturer.

Spraying Precautions

Do not spray flammable

materials in vicinity of open

flame or near ignition sources

including the compressor unit.

Breathable Air Warning

This compressor/pump is not equipped and should not be used “as

is” to supply breathing quality air. For any application of air for

human consumption, the air compressor/pump will need to be fitted

with suitable in-line safety and alarm equipment. This additional

equipment is necessary to properly filter and purify the air to meet

minimal specifications for Grade D breathing as described in

Compressed Gas Association Commodity Specification G 7.1 - 1966,

OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations

(CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air

application and proper in-line safety and alarm equipment is not

simultaneously used, existing warranties shall be voided, and

Campbell Hausfeld disclaims any liability whatsoever for any loss,

personal injury or damage.

Safety Instructions (continued)

Find and read all warning labels found on

the air compressor shown below

Warning Labels

DK724100AV 10003

ASME Safety Valve

A safety valve that automatically releases

the air if the air receiver (tank) pressure

exceeds the preset maximum.

PSI (Pounds per Square Inch)

Measurement of the pressure exerted by

the force of the air. The actual psi output

is measured by a pressure gauge on the

compressor

SCFM (Standard Cubic Feet per

Minute)

Sometimes called CFM (Cubic Feet per

Minute). Measurement of air volume

delivered by the compressor.

Air Delivery

A combination of psi and SCFM. The air

delivery required by a tool is stated as

(number) SCFM at (number) psi. The

combination of these figures determines

what size unit is needed.

Air Tank Capacity

The volume of air stored in the tank and

available for immediate use. A large tank

allows the intermittent use of an air tool

with an air requirement higher than the

compressor’s rated delivery.

Regulator

A control that adjusts the line pressure to

the proper amount needed to operate

spray guns and air tools.

Tank Pressure Gauge

Indicates tank pressure in psi.

Line Pressure Gauge

Displays the current line pressures. It is

regulated by the regulator knob.

Cut-in/Cut-off Pressure

Specific psi at which a compressor starts

and stops while refilling the air tank.

Glossary of Terms

1. Remove the air compressor from the

carton.

2. Place the compressor on a secure,

stationary work surface and look it

over carefully.

Unpacking and Checking Contents

Do not operate unit if damaged

during shipping, handling or

use. Damage may result in

bursting and cause injury or

property damage.

For your own safety,never

operate unit until all assembly

steps are complete and until

you have read and understood

the entire operator’s manual.

To reduce the risk of injury, if

any parts are missing, do not

attempt to assemble the air

compressor until the missing

parts are obtained and installed

correctly.

ridgid.com 1-800-474-3443

DK724300AV 0104

Getting to Know Your Air Compressor

2Air Filter

3Dipstick/Oil Sight Glass

11 ASME

Safety Valve

9Regulator Knob

5Tank

Drain

Valve

6Unloader

1Beltguard

4Handles

7Air Storage Tank

12 Air Outlet Fittings

10 Tank

Pressure

Gauge

8Regulated

Outlet

Gauge

Model/Serial Number Decal

1.Belt Guard. The belt guard encloses

the pulleys and drive belt. It protects

the user from moving parts and

directs cooling air to the compressor

pump

2. Air Filter. The air filter keeps dirt and

debris from entering the compressor

pump and reduces compressor noise.

3. Dipstick/Oil Sight Glass. The dip-

stick and oil sight glass both measure

the oil level in the compressor pump.

Your compressor may have either a

dipstick or an oil sight glass.

4. Handles. Used to move the compres-

sor.

5. Tank Drain Valve. The tank drain

valve allows moisture to be removed

from the tank.

NOTE: Each tank has its own tank

drain valve.

6. Unloader. The unloader controls the

engine rpm. When loaded, the engine

will run at maximum operating speed

and air will enter the tank. When

unloaded, the engine will slow to an

idle and air will vent to atmosphere.

7. Air Storage Tanks. The tanks store

air for later use.

8.Regulated Outlet Gauge. This gauge

shows at-a-glance, air pressure at

outlet. Air pressure is measured in

pounds per square inch (PSI). Most

tools have maximum pressure ratings.

Never exceed the maximum pressure

rating of the tool you are using. Be

sure this gauge reads ZERO before

changing air tools or disconnecting

hose from outlet.

9. Regulator Knob. This knob controls

air pressure to an air operated tool or

paint spray gun. Turning the knob

clockwise increases air pressure at

the outlet. Turning counterclockwise

will lower air pressure at the outlet.

Fully counterclockwise will shut off the

flow of air completely.

10. Tank Pressure Gauge. Gauge

shows pressure in air receiver

indicating compressor is building

pressure properly.

11. ASME Safety Valve. This valve

automatically releases air if the

tank pressure exceeds the preset

maximum.

12. Air Outlet Fittings. These fittings

are 1/4” universal-style quick connect

fittings and allow rapid tool changes.

Close Open

Dipstick

Add Oil Fill

Line

Max

Low

Full

Add Oil

All lubricated compressor pumps dis-

charge some condensed water and oil

with the compressed air. Install appropri-

ate water/oil removal equipment and con-

trols as necessary for the intended appli-

cation.

Operating Your Air Compressor

Before starting the compressor,

thoroughly read all component

instruction manuals, especially

the engine manual.

Failure to install appropriate

water/oil removal equipment

may result in damage to

machinery or workpiece.

Drain liquid from tank daily.

Do not attach air tools to open

end of the hose until start-up is

completed and unit checks OK.

Moisture in Compressed Air

Moisture in compressed air will form into

droplets as it comes from an air compres-

sor pump. When humidity is high or when

acompressor is in continuous use for an

extended period of time, this moisture will

collect in the tank. When using a paint

spray or sandblast gun, this water will be

carried from the tank through the hose,

and out of the gun as droplets mixed with

the spray material.

IMPORTANT:This condensation will

cause water spots in a paint job, especial-

ly when spraying other than water based

paints. If sandblasting, it will cause the

sand to cake and clog the gun, rendering

it ineffective.

A filter in the air line, located as near to the

gun as possible, will help eliminate this

moisture.

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