Red Hawk JD60-40HD Manuel utilisateur

OWNER’S MANUAL
AIR-COOLED GASOLINE AIR COMPRESSOR SET
JD60-40HD

PREFACE
Thank you for purchasing products from REDHAWK EQUIPMENT, INC. We
appreciate your business. The following manual is only a guide to assist you and is not a
complete or comprehensive manual of all aspects of maintaining and repairing your
gasoline air compressor. The equipment you have purchased is a complex piece of
machinery. We recommend that that you consult with a dealer if you have doubts or
concerns as to your experience or ability to properly maintain or operate your equipment.
Our air compressors have some of the following features:
x Air cooled
x Four-stroke gasoline internal combustion engine
x Recoil starter (optional electric start)
x Large fuel tank
The JD air-cooled gasoline engine air compressors are widely used during outdoor
construction Air compressors provide a portable mobile solution in supplying a pneumatic
air supply for field operations during project construction.
This manual will explain how to operate and service your air compressor.
If you have any questions or suggestions about this manual, please contact your local
dealer or us directly. Consumers should notice that this manual might differ slightly
from the actual product as more improvements are made to our products. Some of the
pictures in this manual may differ slightly from the actual product as well. RedHawk
Equipment, Inc. reserves the right to make changes at any time without notice and
without incurring any obligation.
2

TABLE OF CONTENTS
Page
TECHNICAL SPECIFICATIONS AND DATA 4
EQUIPMENT DESCRIPTION & KNOWING YOUR AIR COMPRESSOR 5
SAFETYPRECAUTIONS 6
Prevention from accidental burns 6
Engine safety precautions 6
Airtanksafety 7
PREPARATION BEFORE OPERATION 7
Aircompressoroil 7
Engine oil 7
Fuel 7
Aircleaner 8
Pressurecontrolvalve 8
STARTING THE AIR COMPRESSOR 9
STOPPING THE ENGINE 10
MAINTENANCE 10
Engine oil change 10
Air filter service 11
Drivebelt 12
Cleaning the air compressor 12
Sediment cup cleaning 12
Spark plug service 12
Carburetor adjustment 13
Putting the air compressor in storage or transporting 13
TROUBLESHOOTING 14
PARTLISTINGS 16
3

4
TECHNICAL SPECIFICATIONS AND DATA
Technical specifications in SI units
Item Model
JD60-40HD
Speed (rpm) 950
Max. pressure (Mpa) 0.8
Air flow rate (m
3
/min) 0.34
Compressor
Air tank capacity (L) 36
Engine Model JD200
Engine type Air cooled 4-stroke 25 inclined single cylinder
Bore x stroke (mm) 68 x 54
Displacement (cc) 196
Speed (rpm) 3600
Max. power output (kW) 4.8
Ignition system Transistorized ignition (TCI)
Start mode Recoil manual start
Fuel tank capacity (L) 3.6
Lube-oil capacity (L) 0.6
Engine
Dry weight (kg) 82
Compressor Dimensions
(LxWxH) (mm) 1155 x 455 x625
Technical specification in English units
Item Model
JD60-40HD
Speed (rpm) 950
Max. pressure (Psi) 135
Air flow rate (cfm) 11.9
Compressors
Air tank capacity (US
gal)
9.51
Engine Model JD200
Engine type Air cooled 4-stroke 25 inclined single cylinder
Bore x stroke (in.) 2.68 x 2.13
Displacement (cu. in.) 9.95
Speed (rpm) 3600
Max. power output (HP) 6.5
Ignition system Transistorized ignition (TCI)
Start mode Recoil manual start
Fuel tank capacity (gal) 0.95
Lube-oil capacity (oz) 20.25
Engine
Dry weight (lbs) 181
Compressor Dimensions
(LxWxH) (mm)
455 x 179 x 246

5
EQUIPMENT DESCRIPTION & KNOWING YOUR AIR
COMPRESSOR
Please read this manual and follow the procedures covered in this manual. Become
familiar with the air compressors functions, applications, and limitations.
Below is a diagram of the locations of the various controls and functions of the air
compressor.
Compressor Air filter
Tank pressure gauge
and regulator
Pressure switch
Fuel shutoff valve
Fuel Tank
Engine Air
Filter
Engine choke
Engine oil
dipstick
Manual
Recoil
Starte
r
Handle
Tank
WARNING: DO NOT exceed the air compressors tank capacity. The tank has a factory
preset pressure release valve. Changing the settings on this valve will void your warranty
and RedHawk Equipment assumes no responsibility for accidents and injuries
resulting from user modifications. Our products are continuously being changed and
improved. Every effort has been made to ensure that information in this manual is
accurate and up to date. However, we reserve the right to change, alter or otherwise
improve the product and this manual at any time without prior notice.

6
SAFETY PRECAUTIONS
In order to ensure safety operator, please carefully read and follow the instructions
while operating.
Never operate the air compressor without the belt guard. Failing to do so can lead to
serious injuries as objects may get caught in the belt.
Keep visitors away and NEVER allow children in the work area.
Operate the compressor ONLY outdoors. Never run the compressor indoors.The
engine gives off poisonous carbon monoxide, an odorless, and colorless gas. Inhaling
carbon monoxide will cause nausea, fainting or death. Also, keep the air compressor at
least 20 feet away from flammable material and allow for adequate ventilation.
Wear safety glasses and wear hearing protection when operating the unit.
Always inspect the unit for damage before operating the unit. Inspect the engine for oil
leaks or possible deterioration.
Check all fasteners for proper tightness at frequent intervals.
Do not wear loose clothing or jewelry.It may get caught in the moving mechanical parts
of the air compressor. Also keep all fingers and other body parts away from the
compressor as it may get caught in the moving mechanical parts.
PREVENTION FROM ACCIDENTAL BURNS
Never touch the muffler and its cover when the engine is running. Never touch the
muffler and cover after the engine has been used, as the muffler remains hot for a good
period of time.
The discharge tube from the air compressor to the tank gets hot during operation, do not
touch the tube during operation.
ENGINE SAFETY PRECAUTIONS
Do not touch hot surfaces. Allow equipment to fully cool down before touching.
After the air compressor has been run, the engine produces heat. The temperatures of the
muffler and nearby areas can reach or exceed 160
0
F. Severe burns will occur on contact
with skin.
Do not modify the air compressor in any way. The air compressor supplies the rated
pressure and rated airflow at its governed speed.

7
AIR TANK SAFETY
Do not attempt to adjust the safety valve. Also, never attempt to repair or modify a tank.
The fabrication involved in modifications of the tank will weaken the tank. Always
replace worn, cracked, or damaged tanks.
Operate the air compressor on level surfaces only. Inclined surfaces reduce the effective
lubrication of the engine.
Do not expose the air compressor to excessive moisture, dust, dirt, or corrosive vapors.
PREPARATION BEFORE OPERATION
Before starting the air compressor, verify the following conditions.
AIR COMPRESSOR OIL
xVerify that the air compressor head is filled with 10W-30 viscosity oil. Running
the air compressor without oil will cause severe damage to the air compressor
head.The air compressor is not shipped with oil.
ENGINE OIL
xFill the engine with SAE 10W-30 engine oil for general use or follow the table
below.
xMake sure the air compressor is on a level surface and make sure the oil dipstick
is on tight.The engine is not shipped with oil.
FUEL
x Add gasoline and never fill the fuel tank indoors. Also, be sure the fuel tank cap is
on tight after filling.
x DO NOT overfill the fuel tank. Always allow room for fuel expansion.
x Never fill the fuel tank when the engine is running or hot. Allow the unit to cool
for 10 minutes before refueling. DO NOT light a cigarette or smoke when
filling the fuel tank.

8
AIR CLEANER
x Remove the wing nut holding down the air cleaner cover.
x Remove the air cleaner cover and air filter.
x Check the air cleaner element to
be sure they are clean and in
good condition.
x If the air filter is dirty, remove
and clean the element.
x Wash in solvent
x Squeeze
x Soak oil
x
x
Squeeze dry
Do not wet the paper filter if supplied
x Reinstall the air cleaner element
and secure the cover by setting
the cover spring.
PRESSURE CONTROL VALVE
x Put the control valve is in the up
position before starting the air
compressor.

9
STARTING THE AIR
COMPRESSOR
Turn the fuel valve to the ON position.
Move the choke lever to the CLOSED
position.
Note: If the engine is warm or the air
temperature is high, do not use the choke
Move the throttle control lever slightly to
the left.
Turn the engine switch to the ON position.
With the recoil starter, pull the handle fast.
Gradually move the choke lever to the
OPEN position when the engine warms
up.
Adjust the throttle control lever until
you reach the desired speed.

10
STOPPING THE ENGINE
In the event of an emergency, turning the engine switch to the “Off” position can stop the
engine. Under regular conditions, follow these procedures
x Shift the throttle lever fully to the right.
x Turn the engine switch to the off position.
x Turn the fuel valve to the off position.
Note: When operating your engine in high altitudes, the fuel air mixture may be affected by the high
altitude condition. In high altitudes, performance is decreased and fuel consumption is increased.
Please consult with your local dealer for details on adjusting your engine high altitude conditions.
Pull the recoil handle slowly until pressure is felt by your hand, this means the piston is
on the compression stroke; where the intake and exhaust valves are closed and then let
the handle recoil back into the engine. This natural position will prevent rust from
occurring when the engine is being stored for long periods of time.
MAINTENANCE
AIR COMPRESSOR
Check the oil level of both the engine and air compressor head daily before operating the
air compressor.
ENGINE OIL CHANGE
Engine oil is a critical factor in determining the life of your engine. Change the engine
oil on time. Change the engine oil more frequently if the engine is used in dusty areas.
Changing the oil while the engine is still warm will yield best results for the engine.
When the oil is still warm, you get rapid and complete draining of the oil.
Oil change procedures
1. Remove the oil filler cap and drain plug to drain the oil
2. Install the drain plug, and tighten it securely.
3. Refill with the recommended oil and check the oil level.
4. Install the oil filler cap.
The engine oil capacity is .60 liters or .16 gallons.
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