RDI 860 Manuel utilisateur
860 FLARE SKID
INSTALLATION AND OPERATION
1
INSTALLATION AND OPERATION MANUAL
REVISION 1.1
FOR SERVICE CALL: 970.440.3084
ATTENTION: Read this manual and all labels attached to the unit carefully before
attempting to install, operate or service your 860 Flare Skid.Record the unit model and
serial number(s) in the space provided below. Retain for future reference.
Model Number: ________________________________________________________
Serial Number: ________________________________________________________
Date of Purchase: ______________________________________________________
860 FLARE SKID
INSTALLATION AND OPERATION
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CUSTOMER RESPONSIBILITY
This equipment has been tested and inspected. It has been shipped free from defects
from our factory and has gone through a rigorous quality control system to ensure your
complete satisfaction. However, shipment and installation problems such as loose
wires, fasteners or bolts may occur. It is the responsibility of the customer to inspect
and correct any problems that may be found prior to use.
RECEIVING INSTRUCTIONS
Inspect unit immediately when it is received to determine if any damage has occurred
during shipment. RDI is not responsible for any damages if unit was shipped via a third-
party shipping company. Check for any visible damage to the unit. If any damage is
found, the consignee should sign the Bill of Lading indicating said found damage and
immediately file a claim for damage with the transportation company. Any warranty
issues or claims need to be filed within five (5) business days of delivery and
acceptance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
WARNING: Install, operate and maintain unit in accordance with the manufacturers
instructions to avoid damage, injury or death.
860 FLARE SKID
INSTALLATION AND OPERATION
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TABLE OF CONTENTS
860 FLARE SKID
Basic Description………………………………………………………………………………..4
Performance and Specification Data…………………………………………………….…4-5
Special Precautions………………………………………………………………………….….6
Standard Operating Procedures………………………………………………...…………7-12
Troubleshooting Guide………………………………………………………………………..13
Maintenance Requirements…………………………………………………………….…….14
CFR 60.18 Compliance…………………………………………………..…….…………15-23
INSPECTION WORKSHEET
ACL 3200 IGNITOR MANUAL
CROSBY CLIP INFORMATION
860 FLARE SKID
INSTALLATION AND OPERATION
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BASIC DESCRIPTION
The 860 Flare Skid is a factory assembled hydraulic flare skid designed to burn off
excess gas for natural gas operations. These units are stand-alone units that are
designed for ease of use and relocation. DO NOT alter these units in any way. If you
have any questions after reading this manual, contact the manufacturer.
Figure 1 – 660 Pro Series Flare Trailer
PERFORMANCE AND SPECIFICATION DATA
- 40 CFR 60.18 Compliant
- ACL 3200 Incinerator Ignition System
- ASCE Wind Analysis – 90 MPH Exposure, D Wind Force
- 10 Million CFM per day
- 60’ Flare Stack
- 17” Flare Tip
- 8” Center Pipe
- 3” Pilot Tube Pipe
- (2) 2” Auxillary Pipes
- 1” Secondary Propane Clicker
- 4.8W / 12V Water Resistant Solar Panel
- 12V Hydraulically Raised Flare Stack
860 FLARE SKID
INSTALLATION AND OPERATION
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- Triple Guy Wire Support Cables
- Heavy Duty Support Wings
- (2) Drop-Leg Jacks (10,000 LB Each)
- 1/8” Diamond Plate Decking
- (2) Removable 3” 206 Pipe Skids
- Total Skid Weight: 15,500 LBS
860 FLARE SKID
INSTALLATION AND OPERATION
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SPECIAL PRECAUTIONS
WARNING: Failure to comply with the general safety information may result in
extensive property damage, severe personal injury or death.
WARNING: Do not alter or damage the unit. Severe personal injury or death may
occur.
Follow all installation and operation instructions CAREFULLY to avoid creating unsafe
conditions. All wiring should be done and checked by a qualified electrician. All gas
connections should be made, and leak tested, by a suitably qualified individual per
instructions in this manual. Follow all procedures listed in “Standard Operating
Procedures” located in this manual.
WARNING: Disconnect all power and gas supplies before servicing the unit. Failure to
do so could result in fatal electric shock or severe personal injury.
WARNING: Do not insert fingers or other objects into electrical compartments of the
unit. Do not block or tamper with the unit in any manner while in operation or
immediately following the unit being turned off. Some parts may be hot enough to
cause injury.
This unit has multiple pinch point hazards. Exercise extreme caution when working on
or around this unit and avoid placing fingers or extremities in these locations.
Pipe being stored or shipped on this trailer needs to be secured with pins prior to travel.
Do not attempt to move flare skid in standing position.
Prior to towing or moving the skid, insert and double-check that all bolt locking
mechanisms are installed to secure the flare stack, outriggers and jacks. Jacks need to
be perpendicular to the trailer frame before travel. Outriggers need to be in closed
position before travel.
Ensure that safety pin at headache rack for flare pipe ins pinned during unpacking and
unpinned during lifting to assist with side torque.
Before raising or lowering the stack, the REMOVABLE SKIDS MUST BE FULLY
LOADED AND PINNED INTO PLACE on the main skid.
860 FLARE SKID
INSTALLATION AND OPERATION
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STANDARD OPERATING PROCEEDURE – UNPACK AND RAISE
1. Skid will be in packed position (Figure 2).
Figure 2 – Packed Position
2. Swing outriggers outward from the skid until locking pin can be inserted. (Figure
3) Outriggers should be 135° from closed position.
3. Rotate and lock all jacks into downward position.
4. Lower all jacks and level the skid.
Figure 3 – Outriggers in Open Position
860 FLARE SKID
INSTALLATION AND OPERATION
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5. Remove the bolt that secures the lower stack to the frame. (Figure 4)
Figure 4 – Bolt Location
6. Raise the stack approximately 6”.
7. Swing middle and upper sections of the stack out together. Bolt flanges together.
Torque bolts to 376 ft lbs.
Figure 5 – Middle and Upper Stacks Open
860 FLARE SKID
INSTALLATION AND OPERATION
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8. Remove the bolt restraints holding the upper stack to the middle stack. (Figure
6)
Figure 6 – Stack Open
9. Swing upper stack into open position and bolt flanges together (Figure 7).
Torque bolts to 376 ft lbs.
Figure 7 – Stack Fully Open
860 FLARE SKID
INSTALLATION AND OPERATION
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10.Attach the guy wires. Make sure winches are in free roll setting. (Figure 8)
Figure 8 – Tie Cables
11.Connect 12VDC jumper cables to a fully charged battery. (Diesel equipment with
2 batteries is strongly recommended.)
12.Turn main power disconnect from “OFF” position (Figure 9) to “ON” position
(Figure 10).
Figure 9 – “OFF” Position Figure 10 – “ON” Position
13.Raise stack. Once the stack has started to raise, DO NOT release button until
stack is fully erect (Figure 11).
14.Tighten guy wires cables with winch.
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