Raycus RFL-P200MX Instructions d'installation

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

User Instruction

RFL-P200MX

Wuhan Raycus Fiber Laser Technologies CO., Ltd.

2021

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Safety Information

Please read this instruction carefully and familiarize yourself with the information we have

provided before you use the product. In this brochure, important operation procedures, safety and

other information are provided for you and all future users. In order to ensure operating safely

and optimal performance of the product, please act according to following warnings, cautions

and other information.



Raycus pulsed fiber laser is classified as a high power Class IV laser device. Before

supplying the power to the device, please make sure that the correct voltage of 48V DC

is connected and the anode and cathode are right. Incorrect polarity or voltage will

damage the device.



The device emits invisible light with a wavelength from



1060nm to



1085nm

with average power of 200W. Do not expose your eyes or skin to the radiation of the

laser.



Do not take apart the device, because there are no replaceable accessories available for

users to use. Any maintenance can only be proceeded in Raycus.



Do not directly look into the fiber delivery cable connector. Use appropriate laser safety

eye-wear(i.e. laser goggles) when operating the device.

Safety labels and locations

Warning Signs

The two labels above in Figure 1 are located on the top of the cover of the device, representing

laser radicalization.

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Content

1. Description.................................................................................................................... 1

1.1.

Product description................................................................................................................... 1

1.2.

Actual configuration list........................................................................................................... 1

1.3.

Environmental requirements and cautions................................................................................1

1.4.

Specifications............................................................................................................................2

2. Installation.................................................................................................................... 4

2.1.

Installation dimensions............................................................................................................. 4

2.2.

Method of installation............................................................................................................... 4

3. Control Interface..........................................................................................................6

3.1.

Pre-inspection......................................................................................................................... 11

3.2.

Operation procedures.............................................................................................................. 11

3.3.

Marking process notes............................................................................................................ 11

4. Instructions for warranty, return and maintenance..............................................12

4.1.

General warranty.....................................................................................................................12

4.2.

Limitations of warranty...........................................................................................................12

4.3.

Service and repairs..................................................................................................................12

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Product Description

1.1.

Product description

Raycus pulsed lasers are specially developed for high-speed and efficient laser marking

systems. For industrial laser marking machine and other applications provide an ideal high-power

laser energy source.

Compared with traditional laser，pulsed laser can increase the conversion efficiency of

pump light per watt by more than 10 times. Automatic design for low-volume consumption,

suitable for laboratory or outdoor operation, compact, can be placed independently, can be used

at any time, can be directly embedded on the user’s device.

The device can emit 1060~1085nm wavelength pulsed light under the control of industrial

laser’s standard interface driven by 48V DC power source and the output power of the power

supply needs to be greater than 1000W.

1.2.

Actual configuration list

The list of the actual factory configurations of the laser is shown in Table 1.

Table 1

Items

Quantity

Notes

Fiber Laser module

Factory inspection report

1.3.

Environmental requirements and cautions

Pulsed laser should be driven by 48V DC±1V power source. The power output of the power supply is

above 1000W.

Caution: Make sure the corresponding wires of the device are properly grounded.

All the maintenance to the device should only be done by Raycus because there is no

replacement or accessory provided with the device. To prevent against electric shock

Please do not try to damage the labels or open the cover, or the warranty will be invalid.

The fiber delivery cable connector of the product is connected with an optical cable.

Please be careful when handling the fiber delivery cable connector. Avoid dirt and any

other contamination. Please use the specialized lens paper when cleaning the lens.

When the laser is not installed on the system equipment and does not produce light,

please cover the optical isolator protective cover to avoid dust contamination.

If the laser is not used as specified in this instruction manual, the protective

function it produces will be weakened. Therefore, the product must be used in a

normal environment.

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

When the laser is in operation, it is strictly prohibited to install the output collimator.

The laser has seven fans at the tail plate for heat dissipation, which must ensure

sufficient airflow for heat dissipation. The laser fan works in a blowing direction, i.e.

the direction of airflow is from the fan position to the laser fiber delivery cable

connector position. At least 10 cm of ventilation space is left in front and behind the

laser. If the laser is installed in a cabinet with its own cooling fan, it must be ensured

that the cabinet fan airflow direction is not opposite to the laser airflow direction.

Do not look directly at the fiber delivery cable connector, in the operation of the

machine to ensure long-term wear to prevent 1μm wavelength laser protective eye

environment.

Maximum use time without pulse is 50 x 10-6seconds.

1.4.

Specifications

Table 2 200MX pulsed fiber laser specifications

No.

Characteristic

Test Condition

Value

Uni

Operating Mode

Pulsed

Average output power @

350ns

RR=1kHz Pmax

2≤P≤3

RR=100kHz Pmax

100≤P≤104

RR=130kHz Pmax

201≤P≤208

RR=600kHz Pmax

201≤P≤208

Output power adjustment

range

1-100

Central emission wavelength

P=Pmax

1064

Emission Bandwith

P=Pmax

≤5

Output power instability

After 5Hrs/ P=Pmax

≤5

Laser switching ON time

RR=130kHz P=0～

90% Pmax

<100

Laser switching OFF time

RR=130kHz

P=100%～10%Pmax

<30

Pulse repetition frequency

See table 3

1-4000

kHz

Output beam

diameter@86% power

P=Pmax

6-8

Red guide laser power

0.2-1.0

Pulse duration

P=Pmax

（10/20/30/60/100/200/250/350）

Beam quality，M2

P=Pmax

≤1.8

Maximum pulse energy

P=Pmax

1.5

Output fiber cable length

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Table 2 shows the performance parameters of the laser at the default pulse width of 350ns.

Table 3 Frequency parameters at different pulse durations for 200MX

No.

Pulse

duration

waveform/ns

PRFmin/kHZ

Min.

frequency

Base

frequency

PRF0/kHZ

Base

frequency

corresponding

power/w

PRFmax/kHZ

Maximum

frequency

Pmax/W

Maximum

frequency

corresponding

power

Emax/mJ

3000

200

4000

200

0.06

1200

200

3000

200

0.16

900

200

3000

200

0.22

550

200

2000

200

0.36

100

350

200

1000

200

0.57

200

170

200

1000

200

1.17

250

150

200

900

200

1.33

350

130

200

600

200

1.53

200

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Installation

2.1.

Installation dimensions

Dimension drawing

Figure 1 Dimension drawing of laser module (Unit: mm)

Optical isolator output head size diagram

Figure 2 Dimension drawing of output isolator (Unit: mm).

*The output head of the isolator is subject to the final factory product.

2.2.

Method of installation

Fix the module stable to the bracket and keep the laser in good ventilation.

Connect the power line to 48V DC power and ensure enough DC output power. Keep it

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

clear to the polarity of the electric current: Anode-brown, Cathode-blue, PE-yellow-

green.

Figure 3 Definition of power line wires

The power consumption of single-mode 200W laser is about 800W, please ensure that

the output power of 48V DC power supply reaches more than 1000W.

Make sure that the interface of the external controller matches the laser, and the control

cable is well connected to the laser’s interface. The recommended electrical connection

is shown in Figure 4.

Figure 4 Wiring diagram of recommended electrical connection and power supply

The bending radius of the delivery fiber should not exceed 15 cm.

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Control Interface

The DB25 on the back of the power module is the interface between the control system (e.g.

marking machine) and the laser system. Be sure to connect it reliably before working. The pins

are defined as follows.

Figure 5 Control interface diagram

Table 4 Control Port Pin Definitions

Pin No.

Name

Description

1-8 (D0-

D7)

Power Setting

8 bit Parallel port;

D0 is minimum bit and D7 is maximum bit; Range:

0-255 (hexadecimal: 0X00-0XFF).

0: output minimum power; 255: output maximum

power

10,13-

15,24,25

Ground

Marking board signal ground (Digital GND)

11,12,16,21

Laser alarms

status

Check the details in Table 6.

VCC

+5VDC power supply input.

Providing power for inside isolate chip of DB25 to ensure

that the input and output signal are valid.

Pre-emission signal

MO, PA pre-out light signal

High level on, low level off

Outgoing light signal

High level on, low level off

Frequency signal

Set laser marking frequency, TTL level, 1KHz-4000KHz

Red light signal

High level red light is on, low level red light is off

Reserved pin, customer is not allowed to connect

The pump current of the diode laser and the laser output power are controlled by setting

the value of Pin1-Pin8 (TTL level). Pin1-Pin8 can be set from 0 to 255，corresponding to

the laser output power from 0 to 100％(the actual laser power may not be strictly linear

with the setting value). The relationship between Pin value and output power is shown in

Table 5.

Wuhan Raycus Fiber Laser Technologies CO., LTD.

P200MX Pulsed Fiber Laser User Instruction V1

Table 5 Definition of pin1-8

Setting 1

Setting 2

Setting 3

Setting 4

Pin 1

Pin 2

Pin 3

Pin 4

Pin 5

Pin 6

Pin 7

Pin 8

Current

~50 %

~75 %

~87.5 %

~93.75 %

Alarm signal definition

Table 6 Alarm signal definition table

12Pin

11Pin

16Pin

21Pin

Alarm Content

Spare

Low

Laser temperature alarm

Spare

High

Low

Power supply failure

Spare

Low

High

Normal

Spare

High

Low

High

Laser not ready

Spare

Low

High

Low

Standby

Spare

Low

High

System failure

Spare

High

Low

Standby

Spare

High

Standby

Note: Pin 12 is the backup signal and is always high

Pin 17 is a 5V input voltage, which is used to supply power to the internal isolated optocoupler of

DB25 interface, and the input current is more than 20 mA.

Laser external input signals (pins 1-8,18,19,20,22) are connected to the optocoupler inside the system

to ensure that the input level is digital high in the range of 3.3V-5V, and digital low below 1.7V.

The laser alarm output signal (pin 11,16,21) is connected to the optocoupler inside the system, and it is

necessary to ensure that pin 17 has provided 5V power supply to get a valid signal.

The connection of digital signal input and output

Figure 6 Internal structure of the input control signal

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