Quincy Compressor QSI 50 Manuel utilisateur

Oil-injected rotary screw compressors

QSI 50, QSI 60 (Fixed Speed)

QGV 40, QGV 50, QGV 60 (VSD)

Instruction book

Revision Number: 01

Date of Publication: 2020-06

Performance You Demand. Reliability You Trust.

Quincy

Oil-injected rotary screw compressors

QSI 50, QSI 60 (Fixed Speed)

QGV 40, QGV 50, QGV 60 (VSD)

Instruction Book

Original instructions

Any unauthorized use or copying of the contents or any part thereof is prohibited.

This applies in particular to trademarks, model denominations, part numbers and

drawings.

No. 2012 2039 28

www.quincycompressor.com

Instruction book

2012 2039 28 4

PREFACE

Please read the following instructions carefully before start up or performing maintenance in your compressor.

This manual contains important safety information and should be made available to all personnel who operate and/or

maintain this product. Always keep the manual available near the machine.

In all correspondence always mention the compressor type and serial number, shown on the data plate.

The company reserves the right to make changes without prior notice.

Updated instructions books can be found at www.quincycompressor.com/

Instruction book

2012 2039 28 5

Royal Blue Warranty

Seller warrants products of its own manufacture against defects in workmanship and materials under normal use and

service, as follows:

Packaged Compressors -Twelve (12) months from date of start-up or eighteen (18) months from date of shipment

from the factory, whichever occurs first.

Airend on Packaged Compressors (for service at full-load pressure at or below 150 psig) - Ten years (120 months)

from date of start up (not to exceed 126 months from date of shipment from the factory).

Airend on Packaged Compressors (for service at full-load pressure above 150 psig) –Twelve (12) months from date

of start-up or twenty- four (24) months from date of shipment from the factory, whichever occurs first. Five (5) and ten

(10) year Extended Airend Warranties are available on 150 psig full-load pressure airends.

Air/Fluid Reservoir Tanks -Five years (60 months) from date of start up (not to exceed 66 months from date of

shipment), including parts and labor. In the event of a reservoir tank failure, the parts and labor coverage is limited to

the reservoir tank itself and does not cover the separator element(s) or loss of fluid.

Air and Fluid Heat Exchangers - Five years (60 months) from date of start up (not to exceed 66 months from date of

shipment), including parts and labor for the first twelve (12) months, parts only after twelve (12) months. In the event

of a heat exchanger failure, the parts and labor coverage is limited to the heat exchanger itself and does not cover the

loss of fluid.

Drive Motors -Five years (60 months) from date of start up (not to exceed 66 months from date of shipment),

including parts and labor. Royal Blue warranty does not cover medium voltage (above 575 volt, 3 phase) or customer

specified motors. Before any motor repairs or replacements are performed, the factory must be contacted at the time

of failure in order to approve any further action.

Drive Coupling Elements -Five years (60 months) from date of start up (not to exceed 66 months from date of

shipment), including parts and labor. (Machine must be installed and operated in accordance with the Operator’s

Manual.)

Variable Speed Drives (if applicable) - Five years (60 months) from date of start up (not to exceed 66 months from

date of shipment), including parts & labor for the first year (12 months), parts only for the remainder of the warranty

period. Unit must be installed indoors in a well ventilated environment.

Remanufactured Airend -Twelve (12) months from date of shipment from the factory.

Parts - Ninety (90) days from date of Distributor sale or one (1) year from date of factory shipment.

With respect to products not manufactured by Seller, Seller will, if practical, pass along the warranty of the original

manufacturer.

The terms of coverage for the Royal Blue Warranty are listed below. Failure to follow the terms will invalidate

the Royal Blue Warranty.

AUTHORIZED START-UP REQUIRED:

A properly completed start-up report and the Royal Blue Warranty registration form must be submitted by an

authorized Quincy distributor to the Quincy Compressor Bay Minette office within thirty (30) days of start-up. Start-up

reports must be submitted on QuincyHQ.com.

Instruction book

2012 2039 28 6

GENUINE PARTS AND FLUIDS:

The compressor must be maintained with QuinSyn-PG (8,000 hours maximum), QuinSyn- XP (12,000 hours

maximum), QuinSyn-Plus (8,000 hours maximum) or QuinSyn-F fluid (6,000 hours maximum). Maximum fluid change

intervals are noted per fluid. Actual fluid change interval is to be determined by fluid sampling report, not to exceed

maximum fluid change interval. Fluid samples must be taken every 2,000 hours or as directed by the analysis report.

Only genuine Quincy Compressor maintenance and replacement parts may be used.

Normal rules of warranty apply regardless of coverage length. Inlet valves, fluid pumps and shaft seals are covered by

the standard (1 year) warranty terms and are not included in the Royal Blue Warranty program. The Royal Blue

Warranty is non- transferable.

The customer and/or Quincy Distributor must keep copies of all maintenance records, parts purchases and sampling

reports. The following records will be required for warranty airend replacement and/or warranty claim consideration

and should be submitted to the Quincy Compressor Customer Service Department:

A completed Airend Failure Information form.

A copy of the Royal Blue Warranty Registration/ Agreement form.

Copies of all maintenance logs for the unit.

Proof of purchase of genuine Quincy parts and fluids.

Copies of all fluid analysis reports.

Notice of the alleged defect must be given to Seller in writing with all identifying details including serial number, model

number, type of equipment and date of purchase, within thirty (30) days of the discovery of same during the warranty

period.

Seller’s sole obligation on this warranty shall be, at its option, to repair, replace or refund the purchase price of any

product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must be

promptly returned to Seller, freight collect for inspection.

Seller warrants factory repaired or replaced parts of its own manufacture against defects in material and workmanship

under normal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired,

whichever is longer.

This warranty shall not apply and Seller shall not be responsible nor liable for:

a) Consequential, collateral or special losses or damages;

b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect or misuse of

equipment, improper storage or damages resulting during shipment;

c) Deviation from operating instructions, specifications, or other special terms of sales;

d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s)

other than Seller or Seller's authorized service station.

e) Improper application of product.

In no event shall Seller be liable for any claims, whether arising from breach of contract or warranty of claims of

negligence or negligent manufacture, in excess of the purchase price.

Quincy Compressor reserves the right to modify or withdraw this Royal BlueWarranty

program at any time on units not already covered by this ROYAL BLUE WARRANTY

program.

Instruction book

2012 2039 28 7

Table of contents

1Safety Precautions.............................................................................................. 10

1.1 SAFETY ICONS.............................................................................................................................................10

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................10

1.3 SAFETY PRECAUTIONS DURING INSTALLATION....................................................................................11

1.4 SAFETY PRECAUTIONS DURING OPERATION ........................................................................................12

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR ..............................................................13

2General Description ............................................................................................ 15

2.1 INTRODUCTION ...........................................................................................................................................15

2.2 AIR AND OIL/FLUID CIRCUIT.......................................................................................................................18

2.3 REGULATING CIRCUIT................................................................................................................................21

2.4 ELECTRICAL SYSTEM.................................................................................................................................22

3Q-Control Touch.................................................................................................. 25

3.1 PRIOR TO STARTING ..................................................................................................................................25

3.2 STARTING THE COMPRESSOR .................................................................................................................25

3.3 CONTROLLER ..............................................................................................................................................26

3.3 CONTROL PANEL.........................................................................................................................................28

3.4 ICONS USED.................................................................................................................................................29

3.5 MAIN SCREEN..............................................................................................................................................34

3.6 QUICK ACCESS SCREEN............................................................................................................................35

3.7 MENU SCREEN ............................................................................................................................................36

3.8 DATA MENU..................................................................................................................................................38

3.9 SERVICE MENU............................................................................................................................................41

3.10 WEEK TIMER MENU.....................................................................................................................................43

3.11 EVENT HISTORY MENU ..............................................................................................................................44

3.12 MACHINE SETTINGS MENU........................................................................................................................45

Instruction book

2012 2039 28 8

3.13 CONTROLLER SETTINGS MENU................................................................................................................49

3.14 ACCESS LEVEL............................................................................................................................................52

4Installation............................................................................................................ 53

4.1 DIMENSION DRAWINGS..............................................................................................................................53

4.2 INSTALLATION PROPOSAL ........................................................................................................................54

4.3 BADGERXE NEMA 4 VFD OPTION INSTALLATION...................................................................................55

5Operating instructions........................................................................................ 60

5.1 INITIAL START-UP........................................................................................................................................60

5.2BEFORE STARTING.....................................................................................................................................63

5.3 STARTING.....................................................................................................................................................64

5.4 DURING OPERATION...................................................................................................................................64

5.5 STOPPING ....................................................................................................................................................66

5.6 TAKING OUT OF OPERATION.....................................................................................................................66

6Maintenance......................................................................................................... 67

6.1 PREVENTIVE MAINTENANCE SCHEDULE................................................................................................67

6.2 STORAGE AFTER INSTALLATION..............................................................................................................68

6.3 SERVICE KITS ..............................................................................................................................................69

6.4 DISPOSAL OF USED MATERIAL.................................................................................................................69

7Adjustments and servicing procedures............................................................ 70

7.1 AIR FILTER....................................................................................................................................................70

7.2 FLUID AND OIL FILTER CHANGE ...............................................................................................................71

7.3 OIL SEPARATOR CHANGE .........................................................................................................................73

7.4 COOLERS .....................................................................................................................................................74

7.5 SAFETY VALVES..........................................................................................................................................74

7.6 SHAFT SEAL.................................................................................................................................................75

7.7 SHELL/TUBE HEAT EXCHANGER ..............................................................................................................77

7.8 FLUID ANALYSIS PROGRAM - GENERAL..................................................................................................78

Instruction book

2012 2039 28 9

7.9 FLUID SAMPLING PROCEDURE.................................................................................................................79

8Problem solving................................................................................................... 80

9. Technical Data ..................................................................................................... 86

9.1 ELECTRIC INFORMATION...........................................................................................................................86

9.2 REFERENCE CONDITIONS AND LIMITATIONS.........................................................................................86

9.3 COMPRESSOR DATA ..................................................................................................................................87

Appendix 1: Product Analysis Report....................................................................... 88

Appendix 2: Fluid Parameters.................................................................................... 89

Instruction book

2012 2039 28 10

1 Safety Precautions

1.1 Safety icons

Explanation

Danger for life

Warning

Important note

1.2 Safety precautions, general

General precautions

1. The operator must employ safe working practices and observe all related work safety requirements and

regulations.

2. If any of the following statements does not comply with the applicable legislation, the stricter of the two

shall apply.

3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,

specialized personnel. The personnel should apply safe working practices by use of personal protection

equipment, appropriate tools and defined procedures.

4. The compressor is not considered capable of producing air of breathing quality. For air of breathing

quality, the compressed air must be adequately purified according to the applicable legislation and

standards.

5. Prior any maintenance, repair work, adjustment or any other non-routine checks:

Stop the compressor.

Press the emergency stop button.

Switch off the voltage.

Depressurize the compressor.

Lock Out –Tag Out (LOTO):

Open the power isolating switch and lock it with a personal lock.

Tag the power isolating switch with the name of the service technician.

On unit powered by frequency converter, wait 10 min before starting any electrical repair.

Never rely on indicator lamps or electrical door locks before maintenance work, always disconnect

and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure function and if

this function is active, be aware that the machine will restart automatically when the

power is restored if it was running when the power was interrupted!

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