PSS PS600 Manuel utilisateur
Operator’s Manual
Issue 1
PS600
V-fold Z-fold C-fold
Contents
1. Introduction
General ........................................1
Which side is which? .................................2
How to use this manual ................................3
Safety precautions...................................4
Operating environment.................................4
Power requirements ..................................5
If the machine is damaged...............................6
2. Features
General ........................................7
In-feed components ..................................8
Suction feeder ..................................8
Compressor ...................................8
Folder components ..................................8
Fold plates ....................................8
Fold rollers ....................................8
Operator controls ...................................9
LCD display ...................................9
On/Start Button..................................9
Off/Stop button .................................10
+ button ....................................10
– button ....................................10
Reset button ..................................10
Select button ..................................10
Jog function ..................................10
Speed control slider...............................10
Power and safety components ............................11
Mains lead ...................................11
PS600 Iss. 1. Page v
Sealer cover ..................................11
Circuit breakers .................................11
Sealing and stacking components ..........................12
Pressure bolts .................................12
sealer rollers ..................................12
Conveyor ....................................12
3. Set-up
Setting up the machine ................................13
Removing/replacing the fold plates ..........................14
First fold plate..................................14
Second fold plate ................................15
Setting up the folder .................................16
V fold set-up ..................................16
C fold set-up ..................................18
Z fold set-up ..................................20
Setting up the in-feed.................................22
Adjusting the form guides ............................22
Initial form feed set-up .............................23
Advanced form feed set-up ...........................24
Setting up the form conveyor .............................25
4. Operation
General .......................................27
Operating process ..................................27
Loading forms ....................................28
Starting up and testing the machine .........................29
Verifying folder settings .............................30
Processing forms ..................................31
Interrupting operation ..............................31
Page vi PS600 Iss. 1.
5. Operation Errors
Error Conditions ...................................33
Clearing mishandled forms ..............................34
In-feed jam ...................................34
Jam in folder ..................................35
Jam after folder/jam in sealer ..........................36
Sealer Error ..................................36
Jam at Exit ...................................37
Opening the sealer cover ............................38
Pressure sealer bolt release ...........................39
Rear Cover Open ...................................40
Troubleshooting ...................................41
6. Cleaning the machine
Removing/replacing the suction feeder ........................45
Cleaning procedure..................................46
7. Specifications
Folder/Sealer Specifications .............................49
Construction ..................................49
Sealer......................................49
Size.......................................49
Weight .....................................49
Power .....................................49
Speed .....................................49
Environment ..................................49
Feeder Capacity.................................49
Noise ......................................49
Form Specification ..................................50
Sizes ......................................50
Fold Configuration ...............................50
PS600 Iss. 1. Page vii
Conveyor Specification ................................50
Construction ..................................50
Size.......................................50
Weight .....................................50
Power .....................................50
Capacity ....................................50
Noise ......................................50
Compressor Specification ..............................51
Size.......................................51
Weight .....................................51
Power .....................................51
Air Flow.....................................51
Appendix A - Form Loading Guide
Service Visit Log
Page viii PS600 Iss. 1.
1. Introduction
General
This folder/sealer produces finished mailable documents or "self-mailers" from cut-sheet
Pressure Seal forms. In one smooth operation it folds and seals single sheets into
self-mailers quickly and economically. Pressure activated cohesives provide an instantly
secure seal on all sides of the form, whether you use a “C”, “V” or “Z” fold.
Features include:
•Simple to load and operate
•Easy to change the fold styles
•C, V, offset V and Z fold styles
•Automatic stop when the in-feed is empty
•Electronic forms counter with reset
•Form flow error detection
This operator manual describes the set-up and operation of the machine and is written as
a reference for an operator who is familiar with mailing operations and has received some
basic training in operating this model.
PS600 Iss. 1. Page 1
Figure 1:Types of fold produced
Which side is which?
The terms "in-feed", "out-feed", "operator side" and “non-operator side” are used
throughout this manual to identify the sides of the machine.
•The in-feed is the side into which the forms are loaded.
•The out-feed is the side out of which the finished mailers exit.
•The operator side of the machine contains the control panel and is the side facing you
when the in-feed of the machine is on your left.
•The non-operator side contains the mains connection and on/off switch and is at the
back of the machine as you stand facing the operator side.
1. Introduction
Page 2PS600 Iss. 1.
Operator Side
Note: Cabinets may vary
Non-operator Side Out-feed
In-feed
Figure 2:The sides of the machine
How to use this manual
Here is a summary of what is contained in this manual and where:
•Features (page 7) - describes the major components you use to set up and operate
the machine. New operators should read this section to gain a basic understanding of
how the machine works. Experienced operators should read this section when they
have a specific question about the function of a particular feature.
•Set-up (page 13) - outlines the tasks required to set up the machine. Provides easy
step procedures for setting up and adjusting the machine. New operators should read
each procedure as they perform the task. Experienced operators should refer to
relevant parts of the procedure to find answers to specific questions.
•Operation (page 27) - provides easy step-by-step procedures for loading and starting
the machine.
•Operation errors (page 33) - lists common operating problems and possible causes
and solutions.
•Cleaning (page 45) - provides details of the cleaning required to keep the machine in
the best possible condition.
•Specifications (page 49) - provides the technical details of the PS600.
•Form loading guide (page 53) - explains how to load forms based on the form
design, type of fold, condition of forms, and how the folded/sealed forms should be
orientated when they reach the conveyor.
1. Introduction
PS600 Iss. 1. Page 3
Safety precautions
Although the design of your PS600 includes safeguards for set-up and operation, you
must adhere to the following precautions.
INo one should use the machine unless they have been trained to do
so. Pressure Seal Systems accept no responsibility for
unauthorized use.
Operating environment
•Dress safely. Loose clothing, long hair and jewellery can become tangled in moving
parts.
•Keep your work area and the machine clean and clear of dust or debris. Details of
how to clean the machine thoroughly are given in Section 6.
•Do not locate the machine where it will be an obstruction.
ITo avoid personal injury and damage to the machine, it should
always be lifted by two people. Once in position, lock the cabinet
wheels to prevent movement.
•Do not allow anything to rest on the mains lead. Do not relocate the machine where
anyone will walk on the lead.
•Operate the machine only with all covers in place; the forms properly loaded in the
suction feeder and the conveyor initially empty.
•Keep hands clear of the in-feed and out-feed areas when the machine is running.
IExcept as explained elsewhere in this operator manual, do not
attempt to service the machine. Doing so may expose you to
dangerous voltages or other risks. Do not remove the protective
side covers from the machine. Refer servicing to an authorized
service representative. Only trained, authorized service
representatives should remove the protective side covers - and then
only for servicing purposes.
1. Introduction
Page 4PS600 Iss. 1.
Power requirements
The machine must be operated from the type of power source indicated on the voltage
setting label (see Figure 3). If you are unsure of the type of power available, consult your
authorized service representative or local power company.
1. Introduction
PS600 Iss. 1. Page 5
Voltage
Setting
Label
Figure 3:Voltage Setting Label Location
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