Promotech DRAGON Manuel utilisateur

ul. Elewatorska 23/1, 15-620 Białystok, Poland

Phone: +48 85 678-34-00, Fax: +48 85 651-15-31

www.promotech.eu e-mail: office@promotech.eu

OPERATOR’S MANUAL

(

)

CUTTING CARRIAGE

Contents

1. GENERAL INFORMATION............................................................................................... 3

1.1. Application................................................................................................................. 3

1.2. Technical data............................................................................................................ 3

1.3. Design ....................................................................................................................... 4

1.4. Equipment included ................................................................................................... 5

2. SAFETY PRECAUTIONS.................................................................................................. 6

3. STARTUP AND OPERATION........................................................................................... 8

3.1. Preparing................................................................................................................... 8

3.2. Operating................................................................................................................... 9

3.3. Changing the unit of speed ........................................................................................ 9

3.4. Troubleshooting........................................................................................................11

4. MAINTENANCE...............................................................................................................12

5. ACCESSORIES...............................................................................................................13

5.1. Track.........................................................................................................................13

5.2. 1000 mm (39’’) rack ..................................................................................................14

5.3. 2.6 kg (5.7 lbs) counterweight...................................................................................15

5.4. Roller support ...........................................................................................................15

5.5. Cable anchor ............................................................................................................16

5.6. Torch holder..............................................................................................................16

5.6.1. Standard torch holder......................................................................................16

5.6.2. Precise torch holder........................................................................................17

5.6.3. Machine torch holder (for oxy-fuel cutting) ......................................................17

5.6.4. Precise machine torch holder (for oxy-fuel cutting)..........................................18

5.7. Sliding holder............................................................................................................18

5.8. Circle cutting attachment for 240–1000 mm radius ...................................................20

5.9. Circle cutting attachment for 400–2500 mm radius ...................................................20

5.10. Left and right heat protection shield........................................................................21

5.11. Bottom heat protection shield .................................................................................22

5.12. Magnetic unit..........................................................................................................22

5.13. Gas manifold (for oxy-fuel cutting)..........................................................................23

5.14. Gas manifold bracket (for oxy-fuel cutting)..............................................................25

5.15. Arc ignition set (for plasma cutting).........................................................................26

6. WIRING DIAGRAM..........................................................................................................27

7. DECLARATION OF CONFORMITY.................................................................................28

8. QUALITY CERTIFICATE..................................................................................................29

9. WARRANTY CARD..........................................................................................................30

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

1. GENERAL INFORMATION

1.1. Application

The DRAGON (HS) is acutting carriage designed to cut steel by using oxy-fuel or

plasma torches with the handle diameter of 28–35 mm (1.10–1.38’’). The carriage

travels horizontally on the workpiece or track with the inclination of up to 10°.

Accessories allow, for example, using torches with different handle diameters,

using two torches simultaneously, and cutting holes with the radius of 240–2500 mm

(0.8–8.2 ft).

1.2. Technical data

473 mm (18.6’’)

615 mm (24.2’’)

185 mm (7.3’’)

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

DRAGON

DRAGON HS

Voltage

1~ 115–230 V, 50–60 Hz

Power

20 W

Operating position

horizontal

Torch diameter

28–35 mm (1.10–1.38’’)

Ground clearance

8 mm (0.31’’)

Speed

0–150 cm/min (0–59 in/min)

10–300 cm/min (4–118 in/min)

Weight

16.8 kg (37 lbs)

1.3. Design

The DRAGON (HS) cutting carriage contains a drive system, a controller, a rack,

acounterweight, and a standard torch holder. The drive system incorporates a

gear-motor that drives two steel wheels.

Fig. 1. View of the DRAGON (HS)

Rack position knob

Standard torch holder

Rack

Counterweight

Clutch

Carrying handle

Rack locking levers

LED display

Travel direction switch

(Forward / O / Backward)

Power switch

Speed adjustment knob

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

1.4. Equipment included

The DRAGON (HS) is supplied including the following elements.

Carriage

1 unit

Foam-filled cardboard box

1 unit

540 mm (21.3’’) rack

1 unit

1.3 kg (2.9 lbs) counterweight

1 unit

28–35 mm standard torch holder

1 unit

3 m (10 ft) power cord

1 unit

2.5 mm hex wrench

1 unit

3 mm hex wrench

1 unit

4 mm hex wrench

1 unit

5 mm hex wrench

1 unit

Operator’s Manual

1 unit

DRAGON (HS)

This document is protected by copyrights.

Copying, using, or distributing without permission of PROMOTECH is prohibited.

2. SAFETY PRECAUTIONS

1. Before beginning, read this Operator’s Manual and complete proper occupational

safety and health training.

2. Use the carriage only in applications specified in this Operator’s Manual.

3. The carriage must be complete and all parts must be genuine and fully operational.

4. The specifications of the power source must conform to those specified on the

rating plate.

5. Plug the carriage into a properly grounded power source.

6. Never carry the carriage by the cords or the arc ignition cable and never pull them

as this may damage them and result in electric shock.

7. Untrained bystanders must not be present near the carriage.

8. Before beginning, make sure that the correct is the condition of the carriage,

power source, power cords, arc ignition cable, plugs, and control panel.

9. Keep the carriage dry. Exposure to rain, snow, or frost is prohibited.

10. Keep the work area well lit, clean, and free of obstacles.

11. Never use near flammable liquids or gases, or in explosive environments.

12. Transport and position the carriage by using the carrying handle.

13. Do not stay below the carriage placed at heights.

14. Plug the cords and arc ignition cable into sockets only when the power switch is

set to the position ‘O’.

15. Keep the sockets clean. Do not use compressed air for cleaning.

16. Install only torches whose handle diameter corresponds to the torch holder in use.

17. Keep the torch cables from coming in contact with the surface. They must be

suspended to reduce the load of the carriage.

18. Operate the torch according to the torch manual.

19. The carriage must be positioned in the horizontal position during operation.

20. Always use eye protection (helmet, shield, and screen), hearing protection,

gloves, and protective clothing during operation. Do not wear loose clothing.

21. Before every use, inspect the carriage to ensure it is not damaged. Check whether

any part is cracked or improperly fitted. Make sure to maintain proper conditions

that may affect the operation of the carriage.

22. Never try to manually stop the motion of the carriage. To stop, set the clutch to

OFF or the travel direction switch to the position ‘O’.

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

23. Maintain only when the carriage is unplugged from the power source.

24. Repair only in a service center appointed by the seller.

25. If the carriage falls from any height, is wet, or has any other damage that could

affect the technical state of the carriage, stop the operation and immediately

send the carriage to the service center for inspection and repair.

26. Never leave the carriage unattended during operation.

27. Remove from the worksite and store in a secure and dry location when not in use.

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

3. STARTUP AND OPERATION

3.1. Preparing

Before beginning, clean the wheels of the carriage and remove the anti-corrosion

coating from the track. Use the carrying handle to transport the carriage to the

worksite. Set the power switch and the travel direction switch to the position ‘O’, and

set the clutch to the position OFF. Then, plug the power cord into the power source,

insert the torch into the standard torch holder (Fig. 2), and secure with the knobs.

Fig. 2. Standard torch holder design

The holder allows torches with the handle diameter of 28–35 mm (1.10–1.38’’).

Loosen the lower handle to roughly set the torch angle.

Use the rack position knob to adjust the horizontal position of the torch, and use

the rack locking levers to lock the rack in position.

Then, connect the torch to a proper gas source. Depending on the cutting method

(oxy-fuel or plasma) install into the carriage slot either a gas manifold or the arc

ignition set in the manner described in the subsection of the respective accessory.

Position the carriage on the workpiece or the track so that the torch is placed

right above the starting point of the cut. Then, set the clutch to the position ON.

Handle securing the rack

Handle securing the torch angle

Knob securing the torch

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

3.2. Operating

Turn on the power by setting the power switch to the position ‘I’, which will illuminate

all segments of the display ( ). After a while, the indication will change to if

the unit of speed is set to centimeters per minute, or to for inches per minute.

Then, the carriage speed will appear, which can be adjusted by rotating the knob

located on the panel. If needed, travel the carriage manually after setting the clutch to

the position OFF.

To begin the cutting process, light the torch in the manner described in the torch

manual. Adhere to all rules included in the torch manual.

Select a direction of motion with the travel direction switch, and then the real

speed of the carriage will appear on the display. To stop the motion, set the travel

direction switch to position ‘O’or the clutch to position OFF. To extinguish the torch

flame, proceed according to the torch manual.

After the work is finished, turn off the power with the power switch and unplug the

carriage from the power source. Clean the teeth of the rack once aweek.

3.3. Changing the unit of speed

To change the unit of speed from inches per minute to centimeters per minute or vice

versa, unplug the carriage from the power source and follow the steps shown in Fig. 3.

After changing the unit and powering the carriage again, the actual unit of measure

will appear. With the jumper cap connecting the left and center pin, the display shows

and the speed is given in centimeters per minute. With the jumper cap

connecting the center and right pin, the display shows message and the speed

is indicated in inches per minute. The 2.5 mm hex wrench needed to unscrew the

control panel is not included in standard equipment.

DRAGON (HS)

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Copying, using, or distributing without permission of PROMOTECH is prohibited.

Fig. 3. Changing the unit of speed

Place the jumper cap in the position

corresponding to the required unit.

inch

Use the 2.5 mm hex wrench to loosen the

fixing screws to access the back side of

the control panel.

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