ProMinent Aegis-II Manuel utilisateur

ADDENDUM: Aegis II Communication Driver Card

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Revision D Part Number 1079218

Aegis II

Communication Driver Card Part Number: 734593

This document contains general information regarding the implementation of the ProMinent Industrial

Communication Card, “Com Module” into the Aegis II Controllers.

Industrial Communication Driver Card

“Com Module”

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1. Description

2. Layman’s Glossary of terms

3. Multiple Protocols

4. Com Module Installation

5. Pyxis Sensor

6. The RTU Slave Connection

7. Gateway Settings

8. The Inputs and Outputs

9. Gateway Enclosure kits

10. Replacement Parts

1Description

The ProMinent Industrial Communication Driver card (Com Module) provides the Aegis II with the ability to

interface with most industrial communication protocols thus providing the customer with live I/O values.

The Com Module includes:

oTwo 4-20mA outputs, assigned as I/O points Iand J

oOne Modbus RTU (RS-485 serial) Master port for a Modbus Pyxis Fluorometer which will be assigned

point M. Any previous use of Mwill be removed. See section 5.

oModbus RTU (RS-485 serial) Slave communication ports for use with a Modbus RTU network or any

Modbus RTU gateway.

oCan be ordered separately or with a power supply and terminal strip mounted in an enclosure. See

section 9.

Optionally, a dual 4-20mA input driver card can be added to this module. Currently, this is the only driver that can

be added. These inputs are assigned letters Kand Lin the controller program. If K and L were previously in use,

those programs are removed.

The Modbus connection is Read only. This connection will not allow any user to edit or modify any part of the

program. Only live I/O data is available. See a complete list of the controller I/O in section 8.

The Slave port can be directly connected to any Modbus RTU Master. RTU Masters includes various SCADA

systems as well as Gateways which convert the data to other Protocols.

Once the Com Module Slave port is connected to a Master, the second Com Module Slave port can be used to

‘Daisy Chain’ other Modbus RTU Slave devices to the same Master. See Daisy Chain example on page 10.

Note: A Master port can monitor multiple Slave devices. A Slave device must obey one and only one Master.

ProMinent has optional Gateway devices to convert this serial connection to Modbus TCP-IP (Ethernet), BACnet

MS/TP (RS 485-Serial) and BACnet IP (Ethernet). Each gateway can be chosen with or without UL certification.

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2Layman’s Glossary of terms

TCP and IP indicate Ethernet type connections. MSTP and RTU indicates a serial connection.

In the chart below, the first gateway has the description “Modbus TCP Slave/Modbus Master”. This describes the

gateway as being a slave to the customers Modbus TCP(Ethernet) and passing through to our driver via the serial

port as a Master to our driver card slave connection. Therefore, in each of these descriptions, ‘Modbus Master’

refers to the serial connection between the Gateway and our communication driver.

3Multiple Protocols

The following chart list Gateways available through ProMinent. A link is provided in the event you need a Gateway

manual.

Other Gateways are available from electronics vendors. These gateway part numbers do not include complete

kits. See section 9.

Any gateway that can convert from the user’s protocol to Modbus RTU can be used with the Com Module.

RTA gateways are UL certified. ADFweb brands are not.

An example of Gateways from RTA is shown below.

Allen Bradley PCL ASCII BACnet/IP Client

BACnet/IP Server BACnet MS/TP Initiator BACnet MS/TP Responder

DeviceNet Master DeviceNet Slave DF1 Devices

Ethernet/IP Adapter Ethernet/IP Scanner Modbus RTU Slave

Modbus TCP/IP Client Modbus TCP/IP Server Profibus Master

Profinet Controller Ethernet TCP/IP USB

PFC

Part #

Description

Link to Gateway manual

1092940

Modbus TCP Slave / Modbus Master –Converter UL Certified (RTA brand)

http://www.rtaautomation.com/userguides/BFR3000-NNA1_Userguide.pdf

1092941

Modbus TCP Slave / Modbus Master –Converter (ADFweb brand)

http://www.adfweb.com/download/filefold/modbus_TCP_Server_RTU_Master_MN67507_ENG.pdf

1092942

BACnet IP Slave / Modbus Master –Converter UL Certified (RTA brand)

http://www.rtaautomation.com/userguides/460MMBS-NNA1_Userguide.pdf

1092943

BACnet IP Slave / Modbus Master –Converter (ADFweb brand)

http://www.adfweb.com/download/filefold/mn67671_eng.pdf

1092964

BACnet MSTP Slave / Modbus Master –Converter UL Certified (RTA brand)

http://www.rtaautomation.com/userguides/460MMBMS-NNA4_Userguide.pdf

1092965

BACnet MSTP Slave / Modbus Master –Converter (ADFweb brand)

http://www.adfweb.com/download/filefold/mn67671_eng.pdf

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Dual 4-20mA Input

Driver

4Com Module Installation

From the factory, the Com Module will be installed in expansion slot 3. This card will not operate in expansion

slots 1 or 2. A plastic screw secures the card in place. The Com module may or may not have an optional driver

card attached. This optional driver is supplied with a plastic support screw as well. See optional driver card below.

Never install nor remove any driver or Com Module with power applied to the controller.

Instructions for installation, operation and maintenance of the 4-20mA input driver are in the controller operation

manuals.

The dual 4-20mA input driver can be installed in any expansion slot, Module 1, Module 2, Module 3 or in the feed

through slot on the communication driver card. See next page.

Com Module installed in expansion slot 3

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Driver card installed on Com module

When a Com Module is added to expansion slot #3, the dual 4-20mA

outputs acquire the identification letters Iand J. These are the letter

assignments for any card installed in this slot.

If the dual 4-20mA input driver is installed onto the Com Module, it is

represented by the letters Kand L.

The Dual 4-20mA input driver card is the only card that can be added

to the Com Module.

The Wiring Terminal Table shows all connections to the Com Module

Wiring Terminal Table:

Component

Function

Description

Connection

XT1

Modbus RTU Master to ext. Slave

(For Pyxis)

resistor jumpers

Def: Failsafe

1 3 5

2 4 6

1 3 5

2 4 6

1 3 5

2 4 6 Failsafe termination

Standard termination

or SW control

No termination

(park position)

XT2

Modbus RTU Slave to ext. Master

For Gateways and direct connection

resistor jumpers

Default: Standard?

XA1

mA output Channel 1

Pin 1 = (-)

Pin 2 = (+)

XA2

mA output Channel 2

Pin 1 = (-)

Pin 2 = (+)

XB11

Modbus RTU Master to ext. Slave

Pin 1 = (A)

Pin 2 = (B)

Pin 3 = (GND)

XB12

Modbus RTU Master to ext. Slave

Pin 1 = (shield)

Pin 2 = (+24)

XB21

Modbus RTU Slave to ext. Master

Pin 1 = (A)

Pin 2 = (B)

Pin 3 = (GND)

Pin 4 = (shield)

XB22

Modbus RTU Slave to ext. Master

For Daisy chain

XE1

mA input Channel 1

(optional driver)

Pin 1 = (GND)

Pin 2 = (mA input)

Pin 3 = (+23)

XE2

mA input Channel 2

(optional driver)

Pin 1 = (GND)

Pin 2 = (mA input)

Pin 3 = (+23)

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5Pyxis Sensor

The Com card was constructed to accept a Modbus RTU version Pyxis Fluorometer. Connect the sensor as shown

below. This is currently the only input to the Master Modbus RTU terminals.

The fluorometer on input Mcan be monitored, used for control, show diagnostics and be calibrated through the

keypad or via a network connection using the Ethernet port or WiFi.

Consult the Aegis II and Pyxis manuals for programming instructions.

The Modbus RTU slave connections allow other entities to monitor this controller. The users can see the I/O

values but cannot edit them.

6The RTU Slave Connection

Connect up to 120 communication driver card slaves to one master. The master can be the plant Modbus RTU

network or any number of Gateways. Currently, ProMinent has six gateways in stock that provide conversion to 3

protocols; Modbus TCP (Ethernet), BACnet IP (Ethernet) and BACnet MSTP (Serial). These gateways are available

with or without UL approval. The RTA brands are UL approved. The ADFweb brands are not UL approved and are

therefore available at a lesser price. See also section 9 for complete enclosure kits.

Optional plug in 4-20mA input Module

(optional)

Com Module

4-20mA Outputs 1 and 2

Pyxis sensor connection:

- XB11:01 -> Blue

- XB11:02 -> Yellow

- XB11:03 -> Black

- XB12:01 (Blank)

- XB12:02 -> Red

Modbus RTU RS-485 Slave

Pyxis connection to Modbus Master RTU

4-20mA Inputs 1 and 2

Modbus RTU RS-485 Master

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Gateway devices require a separate DC power supply. See instructions accompanying the Gateway.

The next few illustrations depict ADFweb brand, non-UL approved gateways which convert the Com Module

Modbus RTU Slave to another Protocol. The connection to the Com card is via the Modbus Master serial port on

the Gateway. The Gateway Slave port connects to the plant network Master. This port can be serial or Ethernet as

you choose.

ADFweb Modbus TCP (Ethernet) Slave to Modbus Master. Not UL approved.

(Description explanation: ‘Modbus TCP Slave’ is the Gateway’s connection to the plant master via Ethernet.

‘Modbus Master’ describes the Gateway’s serial master to the communication card slave.)

Wiring the gateway terminal to Com card:

A+ to XB21 pin 1 (A), B - to pin 2 (B), Common (S) to pin 3 (Shown as a dash).

To load Configuration please refers to manufacture instruction manual MN67507_ENG section “UPDATE VIA

UDP:”

Gateway Part number:

1092941

Complete Kit part number:

1094286

See page 22 for kit

information.

Controller Modbus RTU Comm Module

Gateway Slave to

Customer Modbus-

TCP Master

External Power

Supply

V AC: Min 8V;

Max 24V

V DC: Min 12V

Max 5V

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ADFweb BACnet IP (Ethernet) Slave to Modbus Master. Not UL approved.

(Description explanation: ‘BACnet IP Slave’ is the Gateway’s connection to the plant master via Ethernet. ‘Modbus

Master’ describes the Gateway’s serial master to the communication card slave.)

Gateway terminal to Com card: A+ to XB21 pin 1 (A), B - to pin 2 (B), Common (S) to pin 3 (Shown as a dash).

To load Configuration please refers to manufacture instruction manual MN67671_ENG section

“UPDATE DEVICE:”

Gateway Part number:

1092943

Complete kit part number:

1094287

See page 23 for kit

information.

Gateway Slave to

Customer BACnet

IP Master

External Power

Supply

V AC: Min 8V;

Max 24V

V DC: Min 12V

Max 35V

Controller Modbus RTU Comm Module

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ADFweb BACnet MSTP (Serial) Slave to Modbus Master. Not UL approved.

(Description explanation: ‘BACnet MSTP Slave’ is the Gateway’s connection to the plant master via Serial wiring.

‘Modbus Master’ describes the Gateway’s serial master to the communication card slave.)

Gateway terminal to Com card: A+ to XB21 pin 1 (A), B - to pin 2 (B), Common (S) to pin 3 (Shown as a dash).

To load Configuration please refers to manufacture instruction manual MN67671_ENG section

“UPDATE DEVICE:”

Gateway Part number:

1092945

Complete Kit part number:

1094290

See page 21 for kit

information.

External Power

Supply

V AC: Min 8V;

Max 24V

V DC: Min 12V

Max 35V

To Customer BACnet

MSTP Master

Controller Modbus RTU Comm Module

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Daisy Chain Example:

Second controller with Comm

module

Controller Modbus RTU Comm Module

To Customer

Modbus-TCP

Master

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