Proluxe Doughpro DP2300BZE Manuel utilisateur

-1- DP2300 2/04

Congratulations!

Your selection of the Doughpro DP2300

is a sound business decision. Doughpro

equipment is a result of the highest

quality engineering and time-tested

design. Your machine, combined with

Doughpro’s reputation of innovation in

dough press equipment manufacturing,

insures the continuing capability of

delivering the best-decorated product

possible.

This manual describes installation,

operation, and maintenance procedures

for your new model DP2300.

Your model DP2300 machine will have

a long trouble-free life. Read this

manual carefully and keep it with your

machine; it’s your key to proper

operation and lasting service.

Installation

DOMESTIC

Use a separate 30 amp AC

circuit. Only industrial extension

cords with proper wire size

should be used; size 16/3 wire for

distance up to 25 feet, and size

14/3 for distance up to 50 feet.

INTERNATIONAL

Use a designated 30amp AC

circuit. Only industrial extension

cords with proper wire size (2.5

sq. mm) shall be used.

Make sure there is a proper electrical

wall outlet located within reach of the

cord and plug attached to the press.

Then place the press in an area which

allows for “swing clearance” of the

lower platen plus vertical and horizontal

clearance of the press itself.

Limited Machine Warranty

Doughpro warrants this dough press

machine, when operated under normal

conditions, to be free from

manufacturing defects in material and

workmanship for a period of one year on

parts and labor from the invoice date.

This warranty will be effective only

when Doughpro authorizes the original

purchaser to return the product to the

factory in South Gate, California freight

prepaid and only when the product, upon

examination, has proven to be defective.

This warranty does not apply to any

machine that has been subjected to

misuse, negligence or accident.

Doughpro shall not be liable for the

injury, loss or damage, direct or

consequential, arising out of the use or

the inability to use the product.

No claim of any kind shall be greater in

amount than the sale price of the product

or part to which claim is made.

This is the sole warranty given by the company, it is in

lieu of any other warranties, expressed or implied, in

law or in fact, including the warranties of

merchantability and fitness for a particular use, and is

accepted such by the purchaser in taking delivery of

this product.

Specifications

Electrical:

208V/50-60Hz/4600W/22.11Amps

Includes 72” cord and NEMA

approved plug.

Shipping Weight:

200lbs. (91kg.) – DP2300

Safety Summary

WARNING

In case of power cord damage,

do not attempt to repair or

replace the power cord. Contact

the manufacturer or the local

distributor.

2/10

Perris,

-2- DP1300 2/04

WARNING

Avoid touching hot surfaces

while operating the machine.

CAUTION

During normal operation, the

base of the machine must be

installed or placed above the wall

socket.

CAUTION

When servicing or cleaning the

machine, make sure that the

power cord is removed from the

wall socket.

Operation Timer/Temperature

Control

Fig. A

Solid State Controller

This controller has three (3) control

features:

1. Temperature – May be set from

100°-425°F (38°-163°C)

2. Time – Time may be set from 1

second to 10 minutes.

3. Counter – Cycle counter counts

the number of applications from

1 to 9999 (see additional Notes –

Counter).

4. “2Lower” (Fig. A) Refers to

models using upper and lower

heated surfaces.

Controller Operation

1. Viewing the Modes of Operation:

• To view the set points of

temperature, timer and counter,

press MODE button to view the

desired mode of operation.

2. Changing Temperature:

• Press MODE button until

temperature is displayed.

• Press and hold SET button

while pressing the UP (↑) and

DOWN (↓) arrow buttons to

desired temperature setting.

3. Changing Time:

• Press MODE button until time

is displayed.

• Press and hold SET button

while pressing the UP (↑) and

DOWN (↓) arrow buttons to

desired timer setting.

The DISENGAGE switch may

be pressed anytime during a

cycle, and the cycle will stop

immediately, and the timer will

reset.

4. Resetting the Counter

• Press MODE button until the

counter is displayed.

• To Reset the Counter (# of

Cycles), simultaneously push

UP (↑) or DOWN (↓) arrow

buttons (approx. 5 seconds).

PRESSING DOUGH:

For best results, your dough should be

proofed before pressing, but it will also

press directly out of your refrigerator.

Flour is not required to press a crust

and should not be dusted on any part of

the machine.

D1400C Cabinet & Compressor

1. After connecting the air hose line

from the compressor to the press,

plug it into the properly rated

electrical outlet for your press

and air compressor cabinet.

Verify the electrical requirements

against the nameplate on the

2/10

-3- DP2300 2/04

back of the press and air

compressor cabinet.

Note: The compressor portion of the

machine has a separate on/off switch

located on the rear of the lower cabinet.

2. Switch the DP2300 to the ON

position.

Note: Initial temperature setting of

150°F has been shown to be acceptable

for most dough formulations; however,

you may have to determine the best

temperature for your own dough by trial

and error testing of your product at

different temperature settings.

3. Set the timer in accordance with

the following information:

2-4 seconds –For warm dough

with moderate yeast content.

2-6 seconds – For room

temperature dough with

moderate yeast content.

6-8 seconds – For cold dough

right out of the refrigerator with

low yeast content.

Remember that the timer does not

actuate until the upper platen mates

with the lower platen and resistance

is felt.

4. Set the thickness control lever to

“thick” or “thin” or anywhere in

between these settings as your

product requires.

Note: Diameter and thickness is

determined through experimenting with

your own dough and is a product of

dough weight, temperature, pressing

time, and thickness setting.

5. Swing open the lower platen and

apply a quick spray of a good

water based food release on the

lower platen. Doughpro offers

its own food release spray

NATURALLY CLEAR Model

No. DPPC1. (See our catalog

and price list for information.)

Note: This spray will not affect

the taste of your crust in any

way.

6. Place your pre-portioned ball of

dough in the approximate center

of the lower platen. Add another

dash of spray to the top of the

dough ball.

7. Close the platen and, with both

hands, press the two green

buttons on each side of the

machine simultaneously.

8. Hold the buttons in until

resistance is felt then release at

once. The timer will actuate and,

when the time cycle is

completed, the upper platen will

rise automatically (timer is preset

at factory for six (6) seconds, but

this is easily changed by

following the upcoming

instructions.)

9. Remove the crust, place on a

disc, screen, pan or peel, add

toppings and bake.

:$51,1*

SeriaTags

Incoming air to machine shall not

exceed 90 psi as this will damage

internal parts and void the machine

warranty!

2/10

-4- DP2300 2/04

International Symbols

Preventative Maintenance Suggestions

The Doughpro DP2300 machines are

relatively maintenance free. For a long

and trouble-free life, the following

preventative maintenance should be

followed:

Daily Care:

1. Platens: Turn your machine off

and allow to cool down before

attempting to clean. These

platens should only be cleaned

with mild soap and warm water

then wiped off with a clean, soft

cloth or soft sponge. Never use

steel wool or harsh abrasives or

you will cause costly damage.

2. All other exterior surfaces:

Here again a daily wipe down

with mild soap and warm water

will do the job quite nicely.

Never use steel wool or harsh

abrasives or you will cause

costly damage.

Service Problems:

Contact our factory or approved service

agency (800) 624-6717 (U.S. only).

Note: When contacting factory for

information, parts or service

instructions, it is of the utmost

importance that the serial number of the

machine be provided. This number can

be found on the serial plate located on

the rear of the machine.

2/10

-5-

Piston Maintenance:

In order to ensure proper and trouble

free operation of the press piston, it is

important that the machine be lubricated

once every three (3) months, under

normal operation. High volume users

may require more frequent lubrication.

The lubricant used must be USDA H-1

authorized for food machinery. This

lubricant can be ordered through

Proluxe as part number # 110-002.

Please follow these simple instructions:

1. Locate the grease port on the

machine. Machines with pull

down arms have a single grease

port located below the upper

head on the right side of the

vertical post. Machines with

swing-away upper heads have

two grease ports; one on the right

side of the vertical post and one

on the back of the vertical post.

All other machines have a single

port. (refer to illustration)

2. Place grease gun head against

grease port and apply enough

pressure to allow gun head to

engage the grease port.

3. Squeeze handle of grease gun

which forces the grease into the

piston. One squeeze is all it

takes.

Service Problems:

Contact our factory or approved service

agency (U.S. only). Note: When

contacting factory for information, parts

or service instructions, it is of the utmost

importance that the serial number of the

machine be provided. This number can

be found on the serial plate located on

the rear of the machine.

PIZZA PRESS

AUTOMATIC

DP2300BZ

EXPDP2300BZ RM 103118

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CUSTOMER MANUAL

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EXPDP2300BZ RM 103118

CUSTOMER MANUAL

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PROLUXE PARTS LIST FOR MODEL

DP2300BZ

ITEM

No.

DESCRIPTION

DP2300BZ

208 ~ AC

DP2300BZCEC

220 ~ AC

QTY.

1 HOUSING, INSTRUMENTAL 11010252201 11010252201 1

2 HEX BOLT STAINLESS STEEL, 1/4-20 X 1/2 BH142012S BH142012S 3

3 NUT, LOCKING JAM (MACHINED) 11070 11070 1

4 CLAMP, CABLE 1/2 CC12 CC12 2

5 FITTING, AIR 1/4" FEMALE PIPE X, 1/4 TUBE 90 DEG. AQ70P4X4 AQ70P4X4 1

6 CLAMP, CABLE 3/8 CC38 CC38 1

7 DECAL LABEL FUSE 2 MIL MYLAR 1 COLOR BLACK DLFUSE DLFUSE 1

8 ARM, MACHINED DP2300 11023002101 11023002101 1

9 BOLT, SHOULDER 3/8 x 2 11023003 11023003 5

10 SPRING, DIE RED MEDIUM HEAVY DUTY 11020106 11020106 4

11 BOLT, HEX 1/4-20 x 5/8 BH142058 BH142058 4

12 POWER DISTRIBUTION CABLE 110230068 110230068 1

13 TERMINAL BLOCK STAGE #5 DOUBLE 6015 6015 1

14 SCREW, SET 8-32 x 1 SST8321 SST8321 2

15 COVER, LEVELING SPRING 11023002 11023002 1

16 O-RING #2-243 N-70 MPSS062 MPSS062 1

17 POST COLLAR 1101751162301 1101751162301 1

18 SCREW, PAN HEAD PHILLIPS 8-32 x 3/8 SP83238 SP83238 6

19 TERMINAL BLOCK #7 6017 6017 1

20 WASHER, SAE #6 WSAE6 WSAE6 2

21 NUT, HEX 3/8-16 NH3816 NH3816 1

22 SCREW, SET 1/4-20 x 1/2 SST142012 SST142012 1

23 O-RING, SOFT BUNA-N 110230077 110230077 1

24 ALIGNMENT SWITCH ASSEMBLY 1101169341 1101169341 1

25 HANDLE, SWING AWAY 11023004501 11023004501 1

26 SCREW, PAN HEAD PHILLIPS 6-32 x 1/4 SP63214 SP63214 2

27 PISTON RAM MACHINED DP2300 11023003001 11023003001 1

28 COLLAR, STOP PIN DP12504 DP12504 2

29 BASE ASSEMBLY 1102300BZ1102 1102300BZ1102 1

30 COVER PLATE, BASE 11054 11054 1

31 POST GUIDE DP2300 11023004 11023004 1

32 SCREW, SET 3/8-16 X 1/2" SST381612 SST381612 7

33 SCREW,SET 3/8"-16 X 1/2", CONE POINT SST381612CP SST381612CP 5

34 KNOB SWING 110017 110017 1

35 WASHER, SAE #8 WSAE8 WSAE8 11

36 NUT, HEX 8-32 NH832 NH832 6

37 NUT, HEX JAM 5/16-18 NHJ51618 NHJ51618 2

38 2" BLK/BRS AIR GAUGE 110130007 110130007 1

39 FUSE BUSS 1 AMP MPPF701R MPPF701R 1

40 FUSE HOLDER MPPF708 MPPF708 1

41 SCREW, PAN HEAD PHILLIPS 2-56 x 1/4 SP25614 SP25614 1

42 THRUST WASHER 11059 11059 1

43 ADJUSTMENT SCREW 110230042 110230042 1

44 THRUST PLATE DP15404 DP15404 1

45 SCREW, SOCKET HEAD CAP, 1/4-20 x 1 SSH14201D SSH14201D 12

46 O-RING MPSR138 MPSR138 2

47 O-RING PISTON ROD 62308 62308 1

48 SCREW, SOCKET HEAD 1/4-20 X 3/4 SSH142034 SSH142034 3

49 PISTON ASSEMBLY 110230039 110230039 1

50 GASKET, PISTON 8" MPSG140 MPSG140 1

51 PISTON, COVER 11013 11013 1

52 FITTING, AIR 1/8" PIPE x 1/4" TUBE, 90 DEGREE AQ69P4X2 AQ69P4X2 2

53 FITTING, AIR 1/4" PIPE x 1/4" TUBE 90° AQ69P4X4 AQ69P4X4 7

54 TUBING, BLACK AIR LINE 1/4 TPE4014 TPE4014 5.125 FT

55 RELAY, SOLID STATE MPR90217 MPR90217 2

56 SCREW, PAN HEAD PHILLIPS 8-32 x 1/4 SP83214 SP83214 2

57 SCREW, PAN HEAD PHILLIPS 8-32 x 1/2 SP83212 SP83212 5

58 MARKER STRIP #5 MS6015 MS6015 1

59 WASHER, INTERNAL TOOTH LOCK #8 WLIT8 WLIT8 6

PLDP2300BZ RM 103118 CUSTOMER MANUAL

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