Pro-tec FI-75 MAMMO Manuel utilisateur

PROTEC GmbH & Co. KG

In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany

Telephone: +49-7062-9255-0 e-mail: serv[email protected]

Machine No.:

Type:

Installationsdatum:

Stand: 03-2017/1.0

Subject to change

English

Film Processor

Operation Manual

ID: 5870-0-0022

1 CP - OPTI

EU-Declaration of Conformity

CP - OPTI 2

Table of Contents

English

Introduction .......................................................................................................... 2

Intended Use......................................................................................................... 2

Technical Specifications ..................................................................................... 3

Safety Instructions............................................................................................... 4

Installation .......................................................................................................... 5

Initial Operation.................................................................................................. 7

Operation

Short Overview and Control Panel .............................................................. 9

Switching on the machine............................................................................ 11

Stand-by mode ............................................................................................ 11

Bath temperature......................................................................................... 11

Display “Infeeding film” ................................................................................ 11

Manual pumping .......................................................................................... 11

Anti-crystallisation function / Time replenishment ....................................... 11/12

Automatic replenishment ............................................................................. 12

Rollfilms and Paper Films............................................................................ 12

Care

Daily Care.................................................................................................... 13

Weekly Care ................................................................................................ 13

Thorough Cleaning ...................................................................................... 14

Maintenance / Disposal ..................................................................................... 15

Problems and Solutions

Advice on Film Defects................................................................................ 18

Advice on Machine Errors ........................................................................... 19

Service Manual as appendix, see page 20

Additional informations for FI-75 mammo see page 3; 23; 33

tions set forth by copyright law, needs to be authorised in writing by PROTEC®.

Information on Liability

This manual has been checked for correctness. The instructions and specifications

were correct at the time it was published. Future models may have modifications

without prior notice.

PROTEC®does not take responsibility for damage caused directly or indirectly by

error, omission or non-conformity of the manual.

Introduction

The FI-75 processor is a compact, automatic table-top processor. Due to the

precision roller transport system, both sheet and roller films can be processed. The

film materials are developed, fixed, rinsed and dried. The FI-75 has been fit-

ted with an automatic film-registration and a Stand-by mode. The developing solu-

tions are temperature-regulated, circulated and automatically replenished.

This Operation Manual contains the most important instructions for installation, op-

eration and servicing of this machine. Please read the provided information careful-

ly to ensure reliable and satisfactory operation of your FI-75.

Intended Use

The X-ray film processor FI-75 is intended exclusively for the purpose de-

scribe in the introduction above.

3 CP - OPTI

Technical Specifications

X-ray film processorss (MDD class I) are employed in “medical” applications (med-

ical products directive) and “non-medical” applications (electrical appliances and

EMC directives).

Intended use includes observing the operating instructions, the installation instruc-

tions and adherence to the safety notes.

Any application differing from intended use voids the guarantee by PROTEC®.

The owner of the machine will be liable for damages resulting from unintended use

or faulty application.

Intended use includes adherence to all statutory regulations concerning occupa-

tional safety and radiation protection applicable at the operating site.

Technical Specifications

Film transport:

Continuous roller transport system

Film formats:

In general: Sheet and roll films up to 35.8 cm (14.1 ’’)

width;

Roll films with leader from 70 mm (2.8 ’’) width;

Smallest film format 10x10 cm (4x4 ’’).

Mammography type 1171: For processing mammog-

raphy films.

Processing capactiy:

111 films 24x30 cm (10x12 “) per hours (standard

model, film fed in crosswise)

Process time:

Standard 105 s

Mammography 135 s (*Option 90 s /167 s)

Linear speed:

Standard 48 cm/min. (19 in/min)

Mammography 37 cm/min (14.5 in/min)

*Option 56 cm/min (22 in/min) / 30 cm/min (11.8 in/min)

Developer time:

Standard 29 s Mammography 37 s *Special 25 s /46 s

Tank capacities:

Developer, fixer and washing 5 litres each (1.3 gal)

Circulation system:

Developer and fixer are continiuously circulated by a circulation pump

Replenishment:

Automatic replenishment by film detection, in relation

to film length

Developer temperature:

Adjustable 28 - 37 °C (82.4 - 98.6 °F)

Fixer temperature:

Adjusted to developer temperature by heat

exchanger.

Water connection:

Permissible water pressure 2 - 10 bar (29 - 145 psi),

permissible water temperature 5 - 30 °C (41 - 86 °F).

Water consumption:

1.9 litres per minute (0.5 gal/min) when processing.

Drain capacity: 7 litres per minute (1.85 gal/min).

Noise level: Less than 58 dB(A).

Heat emission: Stand-by: 0.1 kJ/s Processing: 1.4 kJ/s

Environmental condi-

tions:

1) Temperature 18 - 40 °C (51.6 - 104 °F), venti-

lated room, room temperature should be lower

than set bath temperature.

2) Relative humidity lower than 80% up to 31 °C

(80 °F), linear decreasing to 50% at 40°C (104°F)

3) Height above sea level less than 2000 m (6666 ft.)

4) Indoor use

CP - OPTI 4

Technical Specifications

English

* Depending on machine type and used gears processors have different speeds.

** Height incl. optional working table resp. base cabinet.

Safety Instructions

Pollution degree: 2

System protection: IP 20

Electrical connections: Electrical specification are indicated on model nameplate

Type 107x-1-0000: 230 V~ ±10 %, 8.8 A, 50 Hz.

Type 107x-2-0000: 230 V~ ±10 %, 8.8 A, 60 Hz

Type 107x-3-0000: 110 / 120 V~ ±10 %, 12 A, 60Hz

Machine tested for overvoltage category II

according to IEC 1010 (EN 61010, VDE 0411)

Power consumption: Stand-by: 0.12 kWh;Processing: 1.4 kWh

Weight (processor): Empty 35 kg (77 lbs)

Filled 50 kg (110 lbs)

Dimensions (LxWxH): 77x59x42 (** 112) cm 30.3x23.2x16.5 (** 44.1)’’

Floor space required: 0.45 m2(4.8 sqft)

To ensure the safe operation of this processor, installation and use should always

conform to the instructions contained in this manual.

The developer and fixer chemicals used in the processor should be handled

according to the manufacturers instructions. In general: Non-diluted chemicals

are caustic. For this reason, chemicals should be handled very carefully. Avoid

contact with skin, always wear protective clothing, gloves and glasses when han-

dling the chemicals - for example, when mixing and refilling. Also when taking the

racks out for cleaning or servicing. In case of chemicals getting into the eyes,

rinse eyes immediately with cold, running water for approximately 15 minutes,

and contact a doctor afterwards. Inhalation of chemicals can be dangerous to

your health and should be avoided. For this reason, always ensure that the room

in which the processor is installed is adequately ventilated.

Environmental regulations regarding the storage and disposal of waste chemi-

cals should be obtained from the local water authorities and complied with.

Before opening the processor switch off the unit and unplug it from the electrical

socket. Service and repairs must be performed by trained service technicians

only. Use only manufacturers replacement parts.

5 CP - OPTI

Installation

1. Requirements for installation

a. Fresh water connection: Stop cock with 3/4" outer-thread diameter (washing

machine connection), Water pressure 2 - 10 bar (29 - 145 psi).

b. Drainage connection: Plastic tube - inner diameter 50 mm (2”) or larger. A

ventilated syphon which serves as odour preventor should be included in the

planning. The drainage tubes should be installed with a fall of minimum 5 %.

Local Water Authorities regulations should be complied with.

c. Electrical connection: Fused wall socket with earth connection according to

electrical data (see technical specifications, page 9). It is also required to

install an earth-leakage switch (with 25 A / 30 mA nominal error current).

2. Transport

Due to the weight and dimensions of the film processor FI-75 should always

be carried by two persons. To do so, hold the machine at the sides on the bottom

(see figure). While putting the machine down, watch the position of the levelling feet

to prevent damaging these.

3. Installation of processor

Unpack the Processor. Remove cover and transport securing brackets on the sides

of the roller racks. Remove roller racks - start with the dryer rack.

In 220-240 V version the FI-75 is delivered as a tabletop processor with a

two part floorplate. If the machine is upgraded with the optional stand or cabinet,

the narrow plastic part has to be removed.

In 110-120 V version the FI-75 is delivered as a tabletop processor with a

three part floorplate. If the machine is upgraded with the optional stand or cabinet,

both small PVC-parts have to be removed and main plate must be reconnected.

Table-top installation

In the event that the processor is to be installed on a work top or table, the four ad-

justable feet should be screwed on.

Installing on processor stand or base cabinet

In the event that the processor is to be installed on the stand or cabinet (optional

accessory), the processor will be mounted directly to it. Mount processor according

to manual included with stand or cabinet (the adjustable feet inside the accessory

bag are not required).

Finally the processor needs to be levelled:

Place spirit level across the sidewalls of processor and adjust the levelling feet ac-

cordingly. Replace the racks into the processor and close the latches.

Electrical connections should be carried out according to reg-

ulations by an electrician.

Attention!

Machine should not be installed on table-top without adjusta-

ble feet, as this would block the ventilation openings under the

machine and cause overheating.

CP - OPTI 6

Installation

English

4. Connecting the processor

Water connection: Connect the water hose which comes out from the processor’s

back to the fresh water supply.

All other hoses (see diagram page 7): Connect the enclosed hoses according to

colour system onto the front of the machine. Put hose clip (enclosed in accessory

bag) over hose end, before attaching to connection. Warm up hose end (with hot

water or hot-air fan) and push it onto the respective connection. Finally push clip

over hose and connection.

Cut hoses to required length. Then integrate the stop cocks into the three drainage

hoses in such a position, that they are easy to reach.

Connect the suction pipes to the hose ends for the replenishment tanks using hose

clips. Put suction pipes through cover opening into respective replenishment tanks

and snap them in.

The overflow and drainage hoses from the developer and fixer should be guided

into their respective collecting containers.

The overflow and the drainage of the water can either be guided into the drainage

syphon or into respective collection containers.

min. 70 cm

Drainage and

collecting con-

tainers

7 CP - OPTI

Installation

Hose Connections

Very important:

The hose piping should be straight (without the hoses going

up and down) with a constant fall. The hoses should be as

short as possible and without bends and kinks. This is very

important for the water overflow hose. Bad piping work will

cause the machine to overflow!

Inform yourself of the local water board regulations regarding

drainage. These regulations may differ from information in

this manual, but they should be complied with.

If the machine is installed table-top, ensure that the table is

stable enough and does not wobble.

Danger of Overflow!

Use the included cable binders (accessory bag) to secure the

hoses. Fix all hose ends which guide into syphon or collecting

container, so that they do not drop into the liquid.

DEV FIX H O

Pay attention to the correct colour connections:

Developer: red;

Fixer: blue;

Water: clear

Replenishment

Overflow

Outlet

Replenishment tanks

Overflow

Outlet

Developer (red) Water (clear)Fixer (blue)

CP - OPTI 8

Initial Operation

English

Initial Operation

1. Test run

a. Close the three drainage stop cocks and fill the tanks and replenishment con-

tainers with water. Open water inflow tap. Connect electrical socket and

switch the machine on. Water now flows into water tank. The circulation pump

activates, however the hosing of the machine must be ventilated.

b. Ventilation of the replenishment pump:

Set temperature dial to position „Manual pumping“. Keep dial to this position

until no more air bubbles rise in the tanks.

c. Ventilation of the circulation pump:

If air is in the circulation pump, a loud running noise can be heard. Switch the

machine off again. Open the stop cocks of the developer and fixer for five sec-

onds and then close them again. Then switch the machine on again. Repeat

this procedure until no more air bubbles are visible in the developer and fixer

baths and until the circulation pump runs quietly.

d. Check all hose connections for leakage. Switch machine off and drain water

out.

2. Fill processor with chemicals

Prepare chemicals inside the replenishment containers according to manufacturers

instructions.

Fill up processor manually

By using a suitable container, pour chemicals into the respective tanks. First the fix-

er and then the developer. Caution: when filling, be sure that chemicals do no

splash from one bath into another. When fixer solution is mixed with developer so-

lution, the developer chemical is destroyed.

Snap each suction pipe into the respective cover of it’s replenishment container and

close it carefully. Place containers under processor.

Using replenishment pump

Filling of processor can also be done by use of the replenishment pump (this takes

much more time). The chemicals containers need to be filled manually with at least

1.0 litres of fresh chemicals, to ensure the pumps will not run dry. Snap each suction

pipe into the respective cover of it’s replenishment container and close it carefully.

Place containers under processor. Now set the temperature adjusting knob to po-

sition “Manual pumping”. Leave the knob in this position until the tanks have been

filled. After 20 minutes this function stops automatically - to restart a cycle, turn dial

to another position and return to „Manual pumping“. ›‹Limitation: Limitation: The

function may fill up tanks of developer and fixer to different levels. This may be due

to different causes. If this happens, then use a suitable container to fill up the tanks

completely.

Important!

Processor should not be run dry!

Upon commissioning and every refilling the pumps must be

vented.

Warning, hot surface!

9 CP - OPTI

Operation

Short Overview and Control Panel

*Only machines with cassette box:

When processing roll films in cassettes, pull approx. 10 cm of film out of the cas-

sette and fold the corners. Place cassette into cassette box and feed film into the

infeed. Notice that on processors with cassette box, the film switch is located in the

middle of the infeed.

LED displays

•Infeeding film

Wait with the next film until light goes off.

•Power

When power is on the LED lights up.

•Bath temperature

Flashes when temperature is not reached.

Temperature dial

Manual pumping

Important!

Safety function stops film transportation when cover is re-

moved. Therefore keep cover placed on the machine when

processing films.

30 31

Film input

Light protection cover

Power switch

Control panel

Roll film cassette

Film

switch

Developing

Replenishment Developer

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