Pro-Cut X9 Manuel utilisateur
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TECHNICAL MANUAL
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OUR MISSION
Pro-Cut International is dedicated to providing our customers with the most advanced, precise,
and profitable tools for brake repair. We have worked with, learned from and solved problems
for people at all levels of the brake repair business - from the largest auto manufacturers and
national service chains to one-bay, one-man operations. It is a business our entire staff lives,
eats, and breathes. We welcome you to our table and look forward to working with you to im-
prove your brake service business.
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What Your Warranty Does Not Cover
This warranty does not apply to damage due directly to misuse, abuse, negligence or lack of maintenance.
Limited Warranty
This warranty extends to the original owner of the the equipment. Pro-Cut International warranties this
equipment against defects in materials or workmanship as follows.
Labor
For the period of two (2) years from the original date of purchase, if we determine that the equipment
is defective subject to the limitations of this warranty, we will replace it at no charge for labor. Pro-Cut
International warrants any such work done against defects in materials or workmanship for the remaining
portion of the original warranty period.
Parts
For the period of two (2) years from the original date of purchase, we will supply, at no charge, new or
rebuilt replacement parts in exchange for parts we determine are defective subject to the limitations of
this warranty. Pro-Cut International warranties any such replacement parts against defects in materials or
workmanship for the remaining portion of the original warranty period.
PG /6800.543.6618
CONTENTS
4 Pro-Cut Mission
7 Safety and Warning Information
8 Introduction
10 Lateral Run-out Defined
12 X9 Lathe Overview
14 Lathe Setup
16 Vehicle Preparation
18 Lathe Preparation: Checking Cutting Tips
19 Machining Rotors: A 4 Step Guide
Step 1: Mount the Adapter
Step 2: Set Up the Lathe
Step 3: Adjust for Lateral Run-out
Step 4: Make the Cut
27 Machining the Opposite Side
28 Vehicle Reassembly
29 Maintenance
30 Troubleshooting: Assuring a Smooth Finish
34 DRO Functionality & Operation
38 G2X Technical Supplement
40 G2X Component Overview
42 50-1250 Cutting Head
45 50-1206 Slide Sensor
46 50-1148 Gage Pick Up Module
48 G2X Calibration
51 G2X Troubleshooting
52 GYR Technical Supplement
54 GYR Component Overview
56 Setting up your GYR
58 GYR Service Corridor Concept
65 Customer Vehicle and Management Reports
66 GYR Troubleshooting & Calibration
70 Adapter Guide
72-81 X9 Parts Diagrams
82 Maintenance Schedule
X9 Lathe Body
50-220 Cutting Head
50-1650 Bevel Gear Box
50-2195 Trolley
50-1648 Gage Pick Up Module
50-1190 Computer Box
50-1250 Cutting Head
50-1206 Slide Sensor
50-2202 Motor and Gear Box Assembly
50-1390 GYR Command Center
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IMPORTANT SAFETY INSTRUCTIONS
The X9 Rotor Matching System is a precision instrument which requires close attention while in operation. It will pro-
vide many years of service if it is operated safely. Basic Safety precautions should always be followed, including the
following:
Read all instructions
Care must be taken as burns can occur from touching hot parts.
Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged - until it has been
examined by a qualified service person.
Do not let a cord hang over the edge of the table, bench, counter or come in contact with hot manifolds or moving fan
blades.
If an extension cord is necessary, a cord with a current rating equal to or more than that of the equipment should be
used. Cords rated for less current than the equipment may overheat. Care should be taken to arrange the cord so that
it will not be tripped over or pulled
Always unplug equipment from electrical outlets when not in use. Never use the cord to pull the plug from the outlet.
Grasp the plug and pull to disconnect.
Let equipment cool completely before putting away. Loop cord loosely around equipment when storing.
To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline).
Adequate ventilation should be provided when working on operating internal combustion engines.
Keep hair, loose clothing, fingers, and all parts of the body away from moving parts.
To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended attachments.
ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses. THEY ARE NOT SAFETY
GLASSES.
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SAVE THESE INSTRUCTIONS
PG /8800.543.6618
Congratulations on your purchase of the PFM X9, the world’s fastest and most accurate computerized on-car
brake lathe.
For many years, on-car lathes were used only for rotors that were difficult to remove. Due to current trends,
virtually all auto manufacturers now require or recommend the use of on-car technology to match every rotor
to every hub. By matching a rotor to the hub, the chance of a vehicle returning for a lateral run-out induced
brake pedal pulsation is virtually eliminated. There is simply no better way to refinish and match a rotor than
with the patented X9 ROTOR MATCHING SYSTEM.
The following pages are designed to guide you through set-up, operation, and maintenance of your lathe.
If you have any questions along the way, please call us. Our technical support team is standing by from 8
a.m. to 5 p.m. Eastern time. Or browse our website for technical information and tips: www.procutusa.com.
WELCOME TO THE PRO-CUT TEAM.
INTRODUCTION
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Every Pro-Cut PFM X9 Lathe Package comes complete, ready to assemble and use. Setup and on-site training is
included by a local, certified Pro-Cut Rep. Please contact Pro-Cut at 800-543-6618 immediately if you have not
already made arrangements for on-site training. In order for your shop to appreciate the benefits of this machine
as soon as possible after the lathe is installed, it is CRITICAL that technicians take the on-line training PRIOR to
the Pro-Cut Rep arriving to set up the lathe.
TrainSMART is Pro-Cut’s nationwide training and certification program in rotor matching. The two-part program
begins with an online class where the basics of rotor matching and lathe use are covered, and is a prerequisite
Level 2. Techs will take an online quiz and print a certificate to be signed later by the trainer after part 2 is com-
pleted successfully. The second part of the program is a hands-on training class offered by an expert Pro-Cut
representative or college instructor.
YOUR LATHE PACKAGE
PG /10 800.543.6618
LATERAL Run-out leads to ...
THICKNESS VARIATION which results in ...
BRAKE PEDAL PULSATION.
Run-out DEFINED
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