Pro-Cut KS-116 Manuel utilisateur

MEAT SAW

OWNER´S MANUAL

OPERATION INSTRUCTIONS MODELS

KS-116

READ THIS MANUAL BEFORE USING THE EQUIPMENT FOR THE FIRST TIME. 507251-A

KS-116

MEAT SAW

INSTRUCTIONS FOR OPERATION, SERVICE AND MAINTENANCE OF THIS EQUIPMENT

I.- INTRODUCTION:

Congratulations!, you have acquired a Meat Saw, which is made of high quality long lasting materials that should give you years

of trouble free operation and durable service. Before you unpack your new band saw, please, read completely this manual.

IMPORTANT!:it is of vital importance that you or any person that will operate this unit thoroughly read this manual.

WARNING!:

This machine is designed to cut food products and is by nature dangerous,

if not used and maintained properly for optimum safety.

This equipment must be connected to athermal connection, not use the equipment if it is not properly grounded.

The appliance is not be used by persons (including children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless they have given supervision or instruction. Children

being supervised not play with the appliance.

Never perform service, cleaning or maintenance on this unit while connected to a power source.

Never use hands or fingers to feed products to cut; or introduce hands in to the blade track area, within 4 " (four

inches ) close to the blade, while in operation.

Do not leave the machine unattended while in operation & turn it off when it is not being used.

CONTENTS: PAGE

I. INTRODUCTION 1

II. UNPACKING 2

III. INSTALLATION 2

IV. OPERATION 4

V. KEY ELEMENTS IN CUTTING QUALITY PRODUCT 6

VI. CLEANING 6

VII. MAINTENANCE 8

VIII. EQUIPMENT SPECIFICATIONS 9

IX. ELECTRICAL DIAGRAM 9

X. ELECTROMAGNETIC BRAKE (SOME MODELS ONLY) 10

II.- UNPACKING

While unpacking the machine take special care in removing these components to be assembled later. Make sure that all are

accounted for *.

1 spare band saw (6) 1 Last Cut Pusher (40 - some models only)

1 spare fiber guide (17) 4 Rubber legs (33 - some models only)

1 scrap pan (26)

1 carriage (8)

1table assembly (5)

*Note:for reference numbers see “Meat saw diagram for components” (central pages).

III.- INSTALLATION:

Before connecting to the power source follow these easy assembly and preparation steps. (Never execute these procedures

with the cord plugged to the power source).

1.- Set the saw on a clean and level floor, using the leveling legs (28)

2.- Be sure that the pulleys (2 & 25)and blade (6) run free of objects.

3.- It is possible to assemble the table (5) directly, but in order to avoid blade (6) damage, we suggest to remove it, to do this,

follow these easy steps.

A.- Open the head door (19)and the lower (right )door (23).

B.- Rotate-up the fiber or Zytel guide (17)(see fig. 1).

C.- Turn the tension handle (18) counter clock wise, until blade (6) is lose.

D.- Pull out the blade from the wheels (2 & 25), guides (15,16 &17)and scrapers (20).

4.- Now you can Install the table assy. (5), following these steps (see fig. 2):

A.- Be sure that the head door (19)and the right door (23)are still open.

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MEAT SAW

B.- Carefully take the table assy. (5), place it on the table base guides (21).

C.- First insert one rod on the base-slot as shown on step " a “ (Fig. 2), then put the other rod, on the other slot as shown on step

" b “.

D.- Assure the rods of the table assy. (35)firmly into the slots of the table base (21).

E.- Turn the handle (22)under the table (towards you ), to lock the table assy (5).

5.- To Install the carriage (8) on its guide (27), the steps are as follow (see fig. 3)

A.- Take the carriage (8).

B.- Taking the picture of Fig 3as reference, get the rear wheels (7) close to the carriage guide (27)and assure to put both wheels

(7) into the guide.

C.- Move the carriage (8) all the way in, the carriage-lock (9) will engaged automatically. To take out the carriage, lift up the lock to

release it and then pull the carriage completely.

Note: You can fix the carriage and avoid movement using the Stopper knob (36).

6.- Installing the saw blade (6).

A.- Be sure of the direction of the cut (teeth must face down, see detail "a" on fig. 4).

B.- Put the blade (6) on the wheels (2 & 25), into the guides (15,16 &17)and into the scrapers(20).

C.- Turn the tension handle (18) clock wise until the red spot (1) is in the center of the hole, of the tension gauge housing (31).

D.- Turn the upper wheel (2) counter clock wise 2 or 3 revolutions by hand, very slowly and with caution to be sure everything is

ok.

E.- Be sure the blade is correctly aligned (must have a separation of 1/32” against the pulley´sedge.Fig 5).

Note:do not over tighten the blade, the excessive tension will cause overheat and the blade might brake with potential

personal injury.

7.- Close all the doors

8.- Select the work place, and:

A.- Be sure that the surface is leveled and clean.

B.- If you need to level the meat saw, use leveling legs (28 ).

C.- Connect the saw to the power source (it must be close to the saw as much as possible).

Note:check the power source of your facility, and be sure it matches the requirements of the unit, the voltage of the motor

can be changed by aqualified electrician or authorized dealer.

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WARNING!:

Never operate this machine while the doors are open.Serious injury may

happen .

MEAT SAW

Before completing the electrical connection, verify the direction of movement of the band saw (6). When the on button is pressed,

the band saw must moves from top to bottom in the sliding bar side (Fig. 5A).If the band saw moves from bottom to top, push the

stop button and unplug the equipment. Interchange 2 of 3in coming power supply wires (Fig. 5B).

Reconnect the meat saw to the power supply, turn it on and verify the direction of movement again.If the good operation is

confirmed, then fix the connection to the power supply. If you have any question regarding to the connection of the equipment,

contact to your authorized dealer.The above procedure only applies to meat saws with three phase connection.

IV.-OPERATION

Do not use the equipment if it is not properly grounded.

Important: for the first time usage you must cut a couple of pounds of scrap clean product to clean the blade (6) of any dirt or

foreign debris.

Normal operation of the saw:

1.- Select the desired thickness to cut, using the gauge plate assy (11).

2.- Put the product on the carriage (8)

3.-Turn on the machine (do not leave machine unattended while in operation).

Your saw is equipped with a thermo magnetic triple phase switch box, ( which is the same for single phase ) press the green button

to start and the red button to turn off the power.

4.- Placing the product against the gauge plate ( 11) you can start to cut, it is recommended to work front face to the gauge

plate, once again, never put your hands or fingers close to the blade, serious personal injury may happen.

5.- You may start to cut the product.

Fig. 5A Fig. 5B

CAUTION!:

Unplug or disconnect the machine from the power supply before changing wires.

CAUTION!:

Turn off and disconnect the equipment when is not in use

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CAUTION!:

Do not remove or customize any of the safety devices included in your Meat saw, this could cause

malfunction or may represent a risk to your personal integrity. If you notice that any of these devices

are not operating properly, please call to your authorized dealer

MEAT SAW

SAFETY FEATURES

This Meat saw has special features to guarantee your own safety. Must of them are proximity switches (41) located in the

equipment´s main accesses, like head (19)and lower (23)doors.The other switch is located below of table assy (5). In all cases,

the operation of the meat saw will stop immediately if any door is open or if the table assy is not correctly located at the time of

normal operation.

Another extra device is the General interrupter (42), when is in OFF position, de-energizes the complete equipment even though

is connected to the main power source (See Fig. 6).

In addition to the mentioned devices, the meat saw comes

with aband saw guard too.It is to prevent any unwanted

contact from the band saw while the equipment is working

even if the equipment is turned off due the band saw is

dangerous by nature.

For adjusting the band saw guard, turn counterclockwise the

superior handle (24)(Fig 6a) for releasing and adjusting the

height enough to cut meat.Turn clockwise the superior handle

to fix again the band guard saw.

If the meat saw is not been used, slide down the band saw

guard until the table assy (5) for covering completely the band

saw.

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MEAT SAW

CAUTION!:

Always disconnect the machine from the power source before executing any service or

maintenance

V.-KEY ELEMENTS IN CUTTING QUALITY PRODUCT:

1.- Do not force the cut against the blade ( 6 ).

2.- Be sure of using always sharp saw blades.

To know if you are still using a sharp blade, pay attention to the feel of the cut. If you have to force feed the product to cut into the

blade then you need a new sharp blade, if the cut feels smooth and without much effort then your blade is still ok.

Note: if you need to replace it, follow the procedure described on INSTALLATION section.

3.- Keep clean and free of any product or scrap, the guides (15, 16 & 17), wheels ( 2 & 25 ) and cleaners ( 20 ), never attempt any

cleaning while the machine is connected to the power source.

Note: it is not recommended to use re-sharpened blades because you will create more scrap in your product. And have a

less efficient operation.

For the daily cleaning remove all the scrap of the machine with the scrap pan and a brush and then wash down the machine

with a soft damp cloth or a soft brush with amild detergent and then water.Do not clean the machine with awater hose.

Also it is recommended to do at least once aweek amore through cleaning following this procedure:

1.- Remove the blade (see INSTALLATION section).

2.- Hold the upper wheel (2) with one hand and with your other hand turn the tension handle (18) counter clock wise until is

completely out of the rod.

3.- Slide the upper wheel (2) down, out of the tension guides (32)and remove it, be careful because it's heavy and if it falls may

cause apersonal injury.

4.-The upper wheel (2) is assembled to the tension gauge assy. (Fig.7). Disassemble the tension guide assy by removing the

tension gauge pin (37)with your hands.This will let you to take out the tension gauge housing (31), tension gauge spring (39), the

rod an indicator (1), and the upper wheel hanger (38 ). Clean these parts using a soft brush and amild detergent, rinse with water.

VI.-CLEANING

CAUTION!:

Never use abrasives cleaners with chlorine, vinegar, acid ofibers, since they can affect

the protective coating of the meat saw and its components and generate oxidation!.

KS-116

MEAT SAW

Assemble again, reversing the disassemble order, taking care that the red color painted side of the rod and indicator (1) face the

hole at the tension gauge housing (31).

5.- Move the carriage (8) to your right until stop, then with your finger, lift the carriage-lock ( 9 ) and slide again to your right to

remove the carriage from its guide (see fig. 3 ).

6.- Now remove the table assy.

7.- Now you can clean the saw easier. (We recommend to do this at least once a week) or often if you want it.

8.-.After a very deep cleaning and drying of the machine, assemble back in reverse order following the steps on INSTALLATION

section

STAINLESS STEEL SPECIAL CARE

This is aguideline of cleaning methods for stainless steel.

Requirement Suggested Method

Routine cleaning of light

soiling

Wash with Soap

or detergent in warm clean water. Apply with a clean sponge, soft cloth or soft-fiber

brush then rinse in clean water and dry.

Fingerprints Use Detergent. Rinse with warm water. Dry totally

Watermarks Use clean rinsing water, such as reasonable quality potable (tap) water. Drying marks may be

avoided using an air blower or wiping with clean disposable wipes.

Grease marks Use clean rinsing water , you could add white vinegar or soft water solution. Rinse with warm water

again and dry.

Rust stains

Wash surface with CLR (calcium, lime & rust remover) type cleaner. Use not acid and recommended

solution. Apply using a soft non

-abrasive

sponge. Rinse surface thoroughly with clean soft water after application.

Dirt and debris

Wash surface with a mild liquid soap. Apply using a soft, non

abrasive cloth. Rinse surface thoroughly

with clean soft water.

Note:To guarantee the right operation of the equipment, keep lubricated the next elements:

Tension gauge Spring (39)

Rod and indicator (1)

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MEAT SAW

VII. - MAINTENANCE.

1.- Blade:after cleaning the saw, check the sharpness of the blade, if it is not sharp enough replace it.

2.- Fiber guide:the purpose of this guide is to keep the blade straight to help you in the cut of the product, if you see the blade is

not cutting in a straight path, or you see the clearance of groove in the fiber guide (17 )to be more than 1/8 of an inch, it's time to

replace it.

Also it is advisable to replace this component at least once every 2 months depending on work load.

To replace the fiber guide follow these steps (fig 8):

A.- Stop the machine and disconnect from the power source.

B.- Slide the carriage ( 8 ) all the way to the left.

C.- With a screwdriver remove the screw from its place and replace the used fiber guide (17)for anew one included as a spare

part.

Note:it is recommended that an authorized dealer technician performs acomplete maintenance at least once ayear.

If the power cable is damaged, it must be replaced by your authorized technical service or qualified personnel to avoid risk of

electric shock.

Part revision

(Serviceable) Frequency Remarks

Band saw Daily When the cut is not fine.

When the cuttng noise is increasing.

Cleaners Weekly

Cleaners must have contact with band and pulleys all the time, this will

give a good performance to the equipment. In case of cleaners got

damaged because of wear excees, replace them.

Pulley´s ball bearing Weekly It is recommended to lubricate the pulley’s ball bearing for an optimum

performance.

Lower steel and fiber guide Daily It is recommended replacing if it resulted broken. A fiber guide damaged

could tear and break the band saw causing poor cut quality.

Membranes

(ON-OFF) Daily

A membrane damaged allows moisture and product residues accumulation

in button´s structure. This is one of the reasons for equipment malfunction.

If this happen, replace membrane immediately.

Gauge housing

(Top pulley tension) Daily After cleaning, it is recommended to lubricate these components for an

optimum performance.

Parts to be careful to review and /or replace due that are subject to wear.

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MEAT SAW

VIII.-EQUIPMENT SPECIFICATION

A) ELECTRICAL SPECIFICATIONS (Depends on your equipment. See ID plate):.

B) GENERAL DIMENSIONS.

IX. -ELECTRICAL DIAGRAM:

The electrical diagram for this unit is located inside the cabinet.

WARNING!:

The cabinet for this equipment must be opened by qualified personnel only.

For any problem or doubt related to electric specifications and

connections, please call to your authorized dealer.

KS-116

Equipment Voltage Current Frequency Capacity

Meat Saw

115 V~ 21 A60 Hz 1,1 KW (1,5 HP)

220 V~ 11 A 50 ó 60 Hz 1,1 KW (1,5 HP)

220 V3~ 8.4 A 50 ó 60 Hz 2.2 KW (3 HP)

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