Prince Castle DCFT-MCD Manuel utilisateur

527-502revC_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

PREP EQUIPMENT

Prince Castle LLC

Vertical Toaster

Model DCFT

MCD

Daily maintenance tasks

PR 34 D01 Clean DCFT

Release Sheets and

Club & Conveyor

Belts

Weekly maintenance tasks

PR 34 W01 Clean DCFT –

In-Feed

Assemblies

Monthly maintenance tasks

PR 34 M01 Deep Clean DCFT

Conveyor Belt

McDonald’s Vertical Toaster

A. Power Switch B. Pick-Up Zone C. Club In-Feed D. Program Buttons

E. Heel/Crown In-Feed F. Exit Chute

Prince Castle DCFT-MCD Vertical Toaster

PR 34

Hazards

These icons alert you to a possible risk of personal injury.

E uipment alerts

Look for this icon to find information about how to avoid damaging the

equipment while doing a procedure.

Tips

Look for this icon to find helpful tips about how to do a procedure.

Clean DCFT Release

Sheets and Club &

Conveyor Belts Daily

PR 34 D01

527-502revC_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

Page 1of 4

Prince Castle DCFT-MCD Vertical Toaster Daily PR 34 D01

Why To maintain effectiveness of the Prince Castle DCFT release sheets and club and conveyor belts

Time required 5 minutes to clean and prepare 10 minutes including belts, 5 minutes without belts to

complete

Time of day After Close For 24-hour restaurants: during low-volume times

Hazard icons Chemicals Hot Surfaces

Tools and su lies

Clean, sanitizer-

soaked towels

Bucket, soiled

towels

Heat-resistant

Gloves

Approved

Detergent

Solution

McDonald’s DR

Concentrated

Disinfectant

Cleaner

Approved

Degreaser

Solution

KAY® Specialty

Cleaner & Polish

Approved Detergent

Solution and Sanitizer

Solution

Procedure

Turn the toaster OFF.

Put on the heat-resistant

gloves.

Hot Surfaces

NOTE: Failure to wear

gloves while performing this

cleaning procedure can

result in burns.

Remove the release sheet from

the toaster and clean.

•Remove release sheet and

place on a clean, flat and

dry surface.

•Inspect the release sheet.

•Replace sheet if any tears

or cracks are found or if

excessive build-up cannot

be removed.

Equi ment Alert

NOTE: DO NOT fold or

crease release sheet or take

to the 3-compartment sink

to be cleaned.

Clean DCFT Release Sheets and Club & Conveyor Belts (continued)

527-502revC_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

Page 2of 4

(continued)

•Spray a clean, sanitizer-

soaked towel with

approved detergent

solution or McDonald’s

DR Concentrated

Disinfectant Cleaner

solution and use to wipe

release sheet clean.

•Clean the entire surface of

the release sheet.

•Immediately rinse the sheet

with a clean, sanitizer-

soaked towel.

•Flip the release sheet over

and repeat cleaning

instructions.

•Rinse this side of sheet.

Chemicals

Sanitizer solution, Detergent

solution or McDonald’s DR

Concentrated Disinfectant

Cleaner

•Install release sheet, making

sure that sheet is centered

over platen and the crease in

sheet is centered.

•Insert the release sheet over

the center bar of the in-feed

cover with one end of the

sheet in the Crown slot and

one end in the Heel slot.

•Position the crease on the

release sheet on top of the

in-feed chute center bar,

making sure that the sheet

corners are not curled

exposing the platen.

•Check to see that 12.7 mm

(1/2") of release sheet

extends below each side of

the platen.

NOTE: If 12.7 mm (1/2") of

the release sheet does not

extend below the bottom of

the platen, then the sheet is

not properly positioned.

NOTE: Make sure release

sheet is completely dry before

installing.

NOTE: When installing

release sheet, you may flip

inside-out and use the other

side if needed.

Clean front and rear conveyor

and club belts.

•With power off, remove

gloves from hands to

unscrew and lift lid and

open front conveyor door.

•Put heat-resistant gloves

back on to clean.

•Using the sanitizer-soaked

towel, clean the front main

conveyor and club belts.

•Close front door, power

unit ON, count 13 seconds

to reveal unclean side of

belt, power unit OFF, open

door and repeat cleaning

using the sanitizer-soaked

towel.

•Close door, power unit ON,

count 13 seconds again,

power unit OFF, open door

and repeat cleaning.

•Wipe down the inner panel

of the conveyor access

door with a clean,

sanitizer-soaked towel

sprayed with approved

detergent solution or

McDonald’s DR

Concentrated Disinfectant

Cleaner.

•Repeat the belt cleaning

process for rear main

conveyor belt, rear club

belt and rear inner panel.

Chemicals

Sanitizer solution, Detergent

solution or McDonald’s DR

Concentrated Disinfectant

Cleaner

•Close the conveyor access

door and secure.

•Re-tighten top cover

screws.

Clean DCFT Release Sheets and Club & Conveyor Belts (continued)

527-502revC_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

Page 3of 4

Remove wire bun chute and

clean.

•Lift chute at an angle,

lifting rear of chute and

then pulling chute forward

out of toaster.

•Spray a clean, sanitizer-

soaked towel with

approved detergent

solution or McDonald’s

DR Concentrated

Disinfectant Cleaner.

•Use the towel to clean the

wire bun chute.

•Use the towel to clean all

exterior areas of the

toaster.

Chemicals

Sanitizer solution, Detergent

solution or McDonald’s DR

Concentrated Disinfectant

Cleaner

Clean landing zone and

reinstall wire bun chute.

•Spray a clean, sanitizer-

soaked towel with

approved detergent

solution or McDonald’s

DR Concentrate

Disinfectant Cleaner.

•Use the towel to clean the

Pick-Up Zone.

•Spray all areas of the Pick-

Up Zone with SolidSense

Sanitizer and allow to air

dry.

Chemicals

Sanitizer solution, Detergent

solution or McDonald’s DR

Concentrated Disinfectant

Cleaner

•Install wire bun chute by

sliding the wire bun chute

over the landing zone and

into the toaster.

•Position the chute so that

the rear of the chute is

secured by 2 posts at the

rear of the toaster.

NOTE: Front edge of the wire

bun chute should be

positioned at the edge of the

toaster landing zone.

Proper installation of wire bun

chute is shown above right.

Improper installation of wire

bun chute is shown below

right.

Clean DCFT Release Sheets and Club & Conveyor Belts (continued)

527-502revC_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

Page 4of 4

Clean exterior of the toaster.

•Clean exterior of toaster

unit and all parts with a

clean, sanitizer-soaked

towel sprayed with

approved degreaser

solution or McDonald’s

DR Concentrated

Disinfectant Cleaner.

•Rinse exterior of unit using

a clean, sanitizer-soaked

towel.

NOTE: If streaking occurs,

spray a paper towel with KAY

Specialty Cleaner & Polish

and wipe down to polish the

exterior of the equipment.

Chemicals

Sanitizer solution, Degreaser

solution, and McDonald's

DR Concentrated

Disinfectant Cleaner, KAY

Specialty Cleaner & Polish

Turn the toaster ON.

Allow the toaster to warm up.

The toaster is now ready to

resume use.

Assemble o tional club feed

extension.

•Slide the slot on the left

side of the club feed

extension over the edge of

the club in-feed chute.

•Position the center tab on

the club feed extension

behind the rear edge of the

club in-feed chute.

•Position the outside tabs on

the club feed extension in

front of the rear edge of the

club in-feed chute.

•Push the club feed

extension down until it is

positioned on the in-feed

chute.

Clean DCFT – In-

Feed Assemblies

Why

To maintain effectiveness of the Prince Castle MCD DCFT

Time required 5

minutes to prepare

Time of day After Close

Hazard icons

Tools and supplies

Clean, sanitizer-soaked

towels

Bucket, soiled towels

Procedure

Turn the toaster OFF.

After waiting 15 minutes for

unit to cool, put on the heat-

resistant gloves.

NOTE: Failure to wear

gloves while performing

this cleaning procedure can

result in burns.

Remove and clean release

sheet follo ing Daily PM

procedure.

Remove the in-feed cover by

unscre ing top scre s

by hand and take the in-feed

cover to the 3-compartment

sink.

Feed Assemblies

Bi-Weekly

McDonald’s Corporation · Planned Maintenance Manual

To maintain effectiveness of the Prince Castle MCD DCFT

minutes to prepare

5 minutes to complete

For 24-

hour restaurants: during low

Heat-resistant Gloves

Approved

Detergent

solution

McDonald’s DR

Concentrated

Disinfectant

Cleaner

Approved Detergent

Solution and Sanitizer

Solution

Wash, rinse and sanitize the

top in-feed cover at the

3-compartment sink.

Wash and sanitize with

approved detergent solution

and sanitizer solution.

Allow

to air dry.

Sanitizer solution,

Detergent solution or

McDonald’s DR

Concentrated Disinfectant

Cleaner

Reinstall the in-feed cover.

Re-install release sheet

follo ing Daily PM procedure.

PR 34 W01

527-502revC_EN 01/2014

McDonald’s Corporation · Planned Maintenance Manual

Page 1of 2

Prince Castle DCFT-MCD Vertical Toaster Bi-Weekly PR 34 W01

hour restaurants: during low

-volume times

Approved Detergent

Solution and Sanitizer

Solution

Allow

Clean DCFT – In-Feed Assemblies (continued

527-502revC_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

Page 2of 2

Turn the toaster ON.

The toaster is now ready to

resume use once it reaches

operating temperature.

Deep Clean DCFT Conveyor Belt

Why

To maintain effectiveness of the Prince Castle MCD DCFT

Time required 5

minutes to prepare

Time of day After Close

Hazard icons

Tools and supplies

Clean, sanitizer

soaked towels

Bucket, soiled towels

Heat

resistant

gloves

Approved

Sanitizer

Solution

Approved

Degreaser

Solution

Procedure

Turn the toaster OFF.

After waiting 15 minutes for

unit to cool, put on the heat-

resistant gloves.

NOTE: Failure to wear

heat-resistant gloves while

performing this cleaning

procedure can result in

burns.

Deep Clean DCFT Conveyor Belt

Mont ly

McDonald’s Corporation · Planned

To maintain effectiveness of the Prince Castle MCD DCFT

conveyor belt

minutes to prepare

15 minutes to complete

For 24-

hour restaurants: during low

resistant

Approved Detergent

Solution

McDonald’s DR

Concentrated

Disinfectant Cleaner

KAY® QSR

Hi-Temp Grill Cleaner

Remove the main release

sheet from the toaster.

•Place release sheet on a

clean, flat and dry surface.

•

Inspect the release sheet for

tears, cracks and sticking.

•Replace when necessary.

quipment Alert

NOTE: DO NOT fold or

cease release sheet or take

to the 3-compartment sink

to be cleaned.

PR 34 M01

527-502revF_EN 01/2014

McDonald’s Corporation · Planned

Maintenance Manual

Page 1of 3

Prince Castle DCFT-MCD Vertical Toaster Monthly PR 34 M01

hour restaurants: during low

-volume times

McDonald’s

Grill Cleaner

Inspect the release sheet for

Deep Clean DCFT Conveyor Belt (continued)

527-502revF_EN 01/2014

©McDonald’s Corporation · Planned Maintenance Manual

Page 2of 3

Open conveyor door.

•Unscrew and lift lid and

open front conveyor door.

Prepare grill cleaner

•Pour one packet of Hi-

Temp Grill Cleaner or

McDonald’s GR Grill

Cleaner into an entrée

base/lid or stainless steel

pan.

•Be sure to discard entrée

base/lid after use.

Hi-Temp Grill Cleaner or

McDonald’s GR Grill

Cleaner

Clean conveyor and club

belts.

•With power off, open front

conveyor door.

•Fully wring out a clean,

sanitizer-soaked towel.

•Quickly dip the towel in

Hi-Temp Grill Cleaner or

McDonald’s GR Grill

Cleaner and use to clean

the front main conveyor

and front club belts.

•Rinse the belts with

another clean, sanitizer-

soaked towel.

(continued)

•Close door, power unit ON,

count 13 seconds to reveal

unclean side of belts,

power unit OFF, open door

and repeat cleaning using

the sanitizer-soaked towel.

•Close door, power unit ON,

count 13 seconds again,

power OFF, open door and

repeat cleaning.

•Wipe down the inner panel

of the conveyor access

door with a clean,

sanitizer-soaked towel

sprayed with approved

detergent solution or

McDonald’s DR

Concentrated Disinfectant

Cleaner.

•Repeat the belt cleaning

process for rear belts.

Hi-Temp Grill Cleaner or

McDonald’s GR Grill

Cleaner, Sanitizer solution,

Detergent solution or

McDonald’s DR

Concentrated Disinfectant

Cleaner

NOTE: Do not clean ANY

belts while they are

turning.

•Close the conveyor access

door and secure.

•Re-tighten top cover

screws.

Deep Clean DCFT Conveyor Belt (continued)

527-502revF_EN 01/2014

Page 3of 3

Reinstall release sheet.

NOTE: Make sure release

sheet is completely dry

before installing.

NOTE: When installing

release sheet, you may flip

inside-out and use the other

side if needed.

Turn the toaster ON.

Allow

the toaster to warm up. The

toaster is now ready to

resume use.

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