Prime Controls LH200H Manuel utilisateur

LH200H, SL100H End Leak Detection System

Operating Instructions

202867 Revision H

03/13/2023

Prime Controls, Inc.

DESCRIPTION

The LH200H, SL100H End Leak Detection System uses Prime Controls Eclipse Leak Detection

Technology to provide state-of-the-art light-based end leak detection for conversion presses.

The system can operate at up to 1000 ends per minute while detecting holes as small as 0.5µm.

LH200H, SL100H End Leak Detection System

This document is confidential and proprietary. No part of this document may be disclosed in any manner

to a third party without the prior written consent of Prime Controls, Inc.

202867 i Revision H

LH200H, SL100H End Leak Detection System

This document is confidential and proprietary. No part of this document may be disclosed in any manner

to a third party without the prior written consent of Prime Controls, Inc.

202867 ii Revision H

Revision History

Revision

Date

Description

Author

2020-08-31

Initial Release

RMC

2020-09-10

Document clean up.

RMC

2020-12-16

Fixed missing references to drawings.

RMC

2021-05-26

Revised drawings 202798, 202866

RMC

2021-06-22

Revised with LH200H 2.4 firmware related changes

JDD

2021-11-02

Revised with LH200H-202 and LH200H-200

RMC

2022-08-10

Changed incorrect part number for CBL146-10

2023-03-13

Added LH200H-2 Eight Wire Variant

Revised with LH200H 2.5 firmware related changes

RMC,

JDD

©Prime Controls, Inc.

LH200H, SL100H End Leak Detection System

This document is confidential and proprietary. No part of this document may be disclosed in any manner

to a third party without the prior written consent of Prime Controls, Inc.

202867 iii Revision H

LH200H, SL100H End Leak Detection System 
This document is confidential and proprietary. No part of this document may be disclosed in any manner 
to a third party without the prior written consent of Prime Controls, Inc. 
 
202867 iv Revision H 
Table of Contents 
1INTRODUCTION .................................................................................1
2SYSTEM COMPONENTS....................................................................2
1 LH200H or LH200H-opt Light Detector..............................................................2 
2 SL100H LED Illuminator ....................................................................................3 
3 SQ200................................................................................................................4 
4 PS506 Power Supply.........................................................................................4 
5 CAP001 Power Filter .........................................................................................4 
6 Cable Set...........................................................................................................5 
7 Sensors and Actuators.......................................................................................5 
3INSTALLATION...................................................................................6
1 LH200H/LH200H-opt, LH200H-2 Mounting .......................................................6 
2 SL100H Mounting..............................................................................................6 
3 SQ200 Mounting................................................................................................6 
4 PS506 Mounting ................................................................................................6 
5 CAP001 Mounting..............................................................................................6 
6 Wiring and Cabling.............................................................................................6 
6.1 Introduction................................................................................................6 
6.2 AC Power...................................................................................................6 
6.3 LH200H/LH200H-opt Connections ............................................................7 
6.4 LH200H-2 Connections..............................................................................8 
6.5 SL100H Connections.................................................................................8 
6.6 Input/Output Connections..........................................................................8 
 Input Logic Signals ........................................................................................ 9 
 Output Logic Signals...................................................................................... 9 
4Operation............................................................................................9
1 Power-Up Sequence..........................................................................................9 
2 Indicators.........................................................................................................10
2.1 PS506......................................................................................................10 
2.2 LH200H and LH200H-2 ...........................................................................10 
2.3 SL100H....................................................................................................10
3 Measurement Cycle.........................................................................................10 
4 IO Configuration...............................................................................................11 

LH200H, SL100H End Leak Detection System 
This document is confidential and proprietary. No part of this document may be disclosed in any manner 
to a third party without the prior written consent of Prime Controls, Inc. 
 
202867 v Revision H 
4.4.1 Default Configuration...............................................................................11 
4.4.2 IO Enable/Disable Switch ........................................................................12 
4.4.3 IO Polarity................................................................................................12
4.4.4 IO Override..............................................................................................12 
4.4.5 IO Drive Type...........................................................................................13 
4.5 Rejector Configuration.....................................................................................13 
4.5.1 Initial Set-Up............................................................................................13
 Parameters...................................................................................................13 
 Electrical Test...............................................................................................13 
4.5.2 Timing Adjustment...................................................................................13
4.5.3 Final Parameter Adjustment ....................................................................14
5User Interface...................................................................................14
5.1 Console Serial Port Settings............................................................................14
5.2 Console Output................................................................................................14
5.3 Console Operation...........................................................................................16 
5.4 Operator Commands .......................................................................................16 
5.4.1 1: Trigger One Measurement...................................................................17 
5.4.2 B: Bias .....................................................................................................17 
5.4.3 A: Auto-Adjust..........................................................................................17
5.4.4 C: Calibrate..............................................................................................17
5.4.5 G: Signal Gain .........................................................................................17
5.4.6 L: Leak Limit ............................................................................................17 
5.4.7 F: Clear Fault...........................................................................................17 
5.4.8 P: Phase..................................................................................................18
 P: Lane Phase..............................................................................................18 
 A: Auto Lane Phase......................................................................................18 
5.4.9 V: Version................................................................................................18
5.4.10 I: Installer.................................................................................................18
5.4.11 Q: Quit .....................................................................................................18
5.4.12 ?: Menu....................................................................................................18
5.5 Installer Commands.........................................................................................18 
5.5.1 M: Modbus...............................................................................................19
 A: Address....................................................................................................19 
 E: Enumerated Address................................................................................19 
 M: Manual Address.......................................................................................19 
 X: Use Enumerated ......................................................................................19 
 R: Enumeration ADC ....................................................................................19 
5.5.2 T: Trigger.................................................................................................19 
 E: Enable......................................................................................................19 

LH200H, SL100H End Leak Detection System 
This document is confidential and proprietary. No part of this document may be disclosed in any manner 
to a third party without the prior written consent of Prime Controls, Inc. 
 
202867 vi Revision H 
 P: Polarity.....................................................................................................20 
5.5.3 W: Strobe.................................................................................................20 
 S: Start .........................................................................................................20 
 W: Width.......................................................................................................20 
 P: Polarity.....................................................................................................20 
 E: Enable......................................................................................................20 
 O: Override...................................................................................................20 
 V: Value........................................................................................................20 
5.5.4 H: Strobe Good........................................................................................20
 P: Polarity.....................................................................................................20 
 E: Enable......................................................................................................21 
 O: Override...................................................................................................21 
 V: Value........................................................................................................21 
5.5.5 R: Rejector...............................................................................................21
 P: Polarity.....................................................................................................21 
 E: Enable......................................................................................................21 
 R: Rate .........................................................................................................21 
 L: Location....................................................................................................22 
 B: Before.......................................................................................................22 
 A: After .........................................................................................................22 
 O: Override...................................................................................................22 
 V: Override Value .........................................................................................22 
 T: Type.........................................................................................................22 
5.5.6 O: Result..................................................................................................22 
 M: Result Mode.............................................................................................22 
 P: Polarity.....................................................................................................24 
 S: Start .........................................................................................................24 
 F: Finish........................................................................................................24 
 E: Enable......................................................................................................24 
 O: Override...................................................................................................24 
 V: Override Value .........................................................................................24 
 T: Type.........................................................................................................24 
5.5.7 K: System OK..........................................................................................24
 P: Polarity.....................................................................................................25 
 E: Enable......................................................................................................25 
 O: Override...................................................................................................25 
 V: Override Value .........................................................................................25 
 T: Type.........................................................................................................25 
5.5.8 U: Utility ...................................................................................................25
 D: Default Settings........................................................................................25 
 F: Freerun.....................................................................................................25 
5.5.9 D: Display ................................................................................................25
 1: Samples Ch 1...........................................................................................26 
 2: Samples Ch 2...........................................................................................26 
 3: Samples Ch 3...........................................................................................26 
 4: Samples Ch 4...........................................................................................26 
 P: Plot Signals ..............................................................................................26 

LH200H, SL100H End Leak Detection System 
This document is confidential and proprietary. No part of this document may be disclosed in any manner 
to a third party without the prior written consent of Prime Controls, Inc. 
 
202867 vii Revision H 
 M: Settings....................................................................................................26 
5.5.10 S: Statistics..............................................................................................28
 F: Statistics...................................................................................................28 
 G: Gain.........................................................................................................28 
 M: Gain M.....................................................................................................29 
6MODBUS COMMUNICATION...........................................................30
6.1 Serial Interface.................................................................................................30 
6.2 Commands ......................................................................................................30 
6.2.1 Discrete Coil Outputs (000001)................................................................31
6.2.2 Discrete Inputs (100001)..........................................................................33 
6.2.3 Register Inputs (300001) .........................................................................34
6.2.4 Holding Registers (400001).....................................................................35 
7MAINTENANCE ................................................................................36
8TROUBLESHOOTING.......................................................................37
8.1 Basic Guide .....................................................................................................37 
8.2 Status Messages .............................................................................................37 
8.3 Detailed Instructions ........................................................................................38 
8.3.1 Strobe NOK .............................................................................................38
8.4 Factory Assistance...........................................................................................39 
9OPERATING SPECIFICATIONS.......................................................40
9.1 LH200H, LH200H-opt ......................................................................................40
9.2 LH200H-2 ........................................................................................................40
10 ELECTRICAL SPECIFICATIONS .....................................................41
11 LIMITATIONS AND EXCLUSION OF WARRANTIES.......................42
12 Drawings...........................................................................................43
 
 

LH200H, SL100H End Leak Detection System 
This document is confidential and proprietary. No part of this document may be disclosed in any manner 
to a third party without the prior written consent of Prime Controls, Inc. 
 
202867 viii Revision H 
Table 1 - Cable Set.................................................................................................................... 5 
Table 2 - LH200H/LH200H-opt Connection List ......................................................................... 7 
Table 2 - LH200H/LH200H-opt Connection List ......................................................................... 8 
Table 3 - SL100H Connection List.............................................................................................. 8 
Table 4 - Signal Drive Types...................................................................................................... 9 
Table 5 - Status LED Interpretation...........................................................................................10 
Table 6 - Status LED Interpretation...........................................................................................10 
Table 7 - Default IO Configuration.............................................................................................11 
Table 8 - Output Polarities ........................................................................................................12 
Table 9 - IO Drive Overrides .....................................................................................................12 
Table 10 - IO Drive Type...........................................................................................................13 
Table 11 - Console Output........................................................................................................15 
Table 12 - Enumerated Addresses............................................................................................19 
Table 13 - System Settings and Commands.............................................................................26 
Table 14 –LH200H Modbus Connections.................................................................................30 
Table 15 - Modbus Command Codes........................................................................................30 
Table 16 - Modbus Discrete Coils .............................................................................................31 
Table 17 - Modbus Discrete Inputs............................................................................................33 
Table 18 - Modbus Register Inputs ...........................................................................................34 
Table 19 - Modbus Holding Registers.......................................................................................35 
Table 20 - Console Measurement Flags....................................................................................37 
Table 21 –Flag Interpretation...................................................................................................38 
 
Figure 1 - LH200H, LH200H-2 ................................................................................................... 2 
Figure 2 - LH200H-opt ............................................................................................................... 3 
Figure 3 - SL100H...................................................................................................................... 3 
Figure 4 - SQ200 ....................................................................................................................... 4 
Figure 5 - PS506........................................................................................................................ 4 
Figure 6 - CAP001..................................................................................................................... 5 
Figure 7 - Measurement Timing Phase 2 ..................................................................................11 
Figure 8 - Measurement Timing Phase 5..................................................................................11 
Figure 9 - Measurement Timing Phase 7 ..................................................................................11 
Figure 10 - Result Mode 0.........................................................................................................23 
Figure 11 - Result Mode 1.........................................................................................................23 
Figure 12 - Result Mode 2.........................................................................................................23 

LH200H, SL100H End Leak Detection System

This document is confidential and proprietary. No part of this document may be disclosed in any manner

to a third party without the prior written consent of Prime Controls, Inc.

202867 1 Revision H

1 INTRODUCTION

The LH200H, SL100H End Leak Detection System detects defects as small as 0.5µm in ends

while operating at up to 1000 ends per minute. It utilizes all-solid-state illumination and detection

components for maximum system reliability and lifetime. The system accepts a single trigger

input and provides leak/no-leak, rejector control, and system ok outputs with programmable

polarity and drive. Factory automation is supported via built-in RS-232 and Modbus

communications. The system may be used with the SQ200 sequencer to automatically phase

measurement timing to reduce inter-lane crosstalk between strobe units. The PS506 power

supply and CAP001 power filter along with cables complete the system. A minimum installation

requires only a signal trigger pulse from the PLC to initiate measurement during press dwell. A

full system can take advantage of the system’s measurement output, built-in rejector control,

lane measurement phasing, system OK output, and optional Modbus.

For brevity, the LH200H, LH200H-202 and LH200H-300 shall be referenced as the LH200H in

this manual. The units are functionally and electrically equivalent except for packaging and the

absence of power and status LEDs on the LH200H-202 and LH200H-300. The term LH200H-

opt shall be used to refer to the LH200H-202 or LH200H-300.

The LH200H-2 unit is designed as a drop-in replacement for the LH200 light detector. This unit

features an 8 wire cable compatible with the LH200 eight wire cable. Due to the reduced

number of wires to the unit, certain signals and functionalities are not available. Refer to other

portions of this text for details.

Ce manuel convient aux modèles suivants

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