Pressure Seal PS 100 Manuel utilisateur

Pressure Seal Group

Technical Manual

PS 100

Compact Pressure

Folder and Sealer

Telephone +44 (0) 19 6273 5777

E-mail service@pseal.co.uk

Website www.pressure-seal.com

ISSUE 1.

Contents

Chapter One – Description...................................................1

General Description ................................................................................................2

Which Side Is Which?.............................................................................................3

Features..................................................................................................................4

Folder Components..........................................................................................5

Document Guides .....................................................................................5

Feed Roll...................................................................................................5

In-Feed Table............................................................................................5

Folding Plates...........................................................................................5

Folding Rollers..........................................................................................5

Jam Detection and Document Counting Circuitry .............................................6

Conveyor and Outfeed Sensors................................................................6

Operator Controls .............................................................................................6

Batch Counter...........................................................................................6

Illuminated Power Switch..........................................................................6

Run Switch................................................................................................6

Stop Switch...............................................................................................6

Power and Safety Components ........................................................................7

Mains Lead ...............................................................................................7

Top Cover.................................................................................................7

Sealing and Stacking Components...................................................................7

Pressure Bolts...........................................................................................7

Sealing Rollers..........................................................................................7

Output Tray...............................................................................................7

Technical Information..............................................................................................8

Folder/Sealer Specifications .............................................................................8

Construction..............................................................................................8

Size...........................................................................................................8

Weight.......................................................................................................8

Power........................................................................................................8

Speed........................................................................................................8

Environment..............................................................................................8

Document Specifications...................................................................................8

Weights.....................................................................................................8

Sizes.........................................................................................................8

Fold Configuration.....................................................................................8

System Overview....................................................................................................9

Chapter Two – Installation....................................................10

Site Requirements ..................................................................................................11

Floor Space Requirements ...............................................................................11

Power Requirements.........................................................................................11

Places to Avoid .................................................................................................11

Unpacking the PS100 .............................................................................................12

To Unpack the PS100.......................................................................................12

Inspecting the PS100..............................................................................................14

Setting up the PS100 and Verifying Operation........................................................14

Training the Operator..............................................................................................15

Finishing the Installation..........................................................................................15

Chapter Three – Electrical Operation..................................16

Electrical Components List......................................................................................17

Theory of Operation................................................................................................18

Interrupt Operation............................................................................................19

Jam Detect Theory of Operation.......................................................................19

Board Functions................................................................................................22

Troubleshooting Electrical Components .................................................................25

Chapter Four – Assemblies and Adjustments ...................26

Covers and Panels..................................................................................................27

Removing the Infeed Panel...............................................................................28

Removing the Outfeed Panel............................................................................28

Removing the Operator Side Cover..................................................................29

Removing the Non-Operator Side Cover ..........................................................29

Document Feed System..........................................................................................30

Removing the Feed Roll and Paper Separator .................................................30

Replacing the Feed Roll and Paper Separator..................................................31

Removing the Clutch.........................................................................................31

Document Folding System......................................................................................32

Removing the Fold Rollers................................................................................32

Document Sealing System......................................................................................33

Removing the Sealer Chain..............................................................................33

Replacing the Sealer.........................................................................................34

Adjusting the Sealer Roller Pressure................................................................34

Electrical Systems...................................................................................................35

Removing the Cover Switch..............................................................................35

Removing the Infeed Sensor.............................................................................36

Removing the Outfeed Sensor..........................................................................37

Removing the Motor..........................................................................................38

iii

Chapter Six – Operation Errors............................................39

Troubleshooting Guide............................................................................................40

Chapter Six – Preventative Maintenance............................43

Before You Begin....................................................................................................44

Cleaning the PS100................................................................................................44

Lubricating the PS100.............................................................................................45

Inspecting the PS100..............................................................................................45

Chapter Seven – Illustrated Parts List ................................46

Recommended Spares for Engineers.....................................................................46

PS100 chassis .......................................................................................................47

Paper Guide Plates.................................................................................................48

Motor and Mount.....................................................................................................49

Fold Rollers.............................................................................................................50

Top Fold Roller .......................................................................................................51

In-Feed Shafts ........................................................................................................52

Sealer......................................................................................................................53

Gears and Clutch....................................................................................................54

Baseplate................................................................................................................55

Levers and Fold Plate Stubs...................................................................................56

Springs....................................................................................................................57

Sprockets and Chains.............................................................................................58

In-Feed Tray ...........................................................................................................59

Fold Plates..............................................................................................................60

Covers.....................................................................................................................61

Feed Pad Adjuster Shaft Assembly ........................................................................62

Feeder Wheel Assembly.........................................................................................62

Sealer Assembly.....................................................................................................63

Sealer Sensor Bracket Assembly............................................................................64

Baseplate Assembly ...............................................................................................65

Clutch Gear Assembly............................................................................................66

Infeed Sprocket Assembly ......................................................................................66

In-Feed Tray Assembly...........................................................................................67

First Fold Plate Assembly .......................................................................................68

Second Fold Plate Assembly..................................................................................69

Operator Side Cover Assembly...............................................................................70

Infeed Cover Assembly...........................................................................................71

Outfeed Cover Assembly........................................................................................72

Diagrams

Figure 1. Types of Fold Produced by the PS100........................................................2

Figure 2. The Sides of the PS100 ..............................................................................3

Figure 3. The Features of the PS100.........................................................................4

Figure 4. The PS100’s Components (Operator Side View)........................................9

Figure 5. The PS100’s Components (Non-Operator Side View)................................9

Figure 6. Unpacking the PS100 (export only).............................................................13

Figure 7. PS100 Circuit Board....................................................................................20

Figure 8. PS100 Circuit Board Mk II...........................................................................21

Figure 9. Schematic Diagram.....................................................................................23

Figure 10. Schematic Diagram Mk II............................................................................24

Figure 11. PS100 Covers.............................................................................................27

Figure 12. Removing the Feed Roll and Paper Separator............................................30

Figure 13. Removing the Clutch...................................................................................31

Figure 14. Removing the Sealer Chain ........................................................................33

Figure 15. Replacing the Sealer...................................................................................34

Figure 16. Removing the Cover Switch........................................................................35

Figure 17. Removing the Infeed Sensor.......................................................................36

Figure 18. Removing the Outfeed Sensor....................................................................37

Figure 19. Feed pad shaft and stop cam......................................................................42

Page 1

Chapter 1

Description

This chapter introduces you to the Pressure Seal PS100 Folder/Sealer. Use the

information here to familiarise yourself with component names and locations, and to

gain a better understanding of the physical and performance characteristics of the

PS100.

In Chapter 1 you’ll find the following topics:

•General description

•Which side is which?

•Features

•Technical information

•System overview

Page 2

General Description

The Pressure Seal PS100 Folder/Sealer is a compact, portable unit requiring no

more than desktop space to operate. Because of it’s compact size, the PS100 fits a

variety of work spaces and can be moved easily (the PS100 weighs 80kg)

anywhere it’s needed.

The PS100 produces self-mailers at speeds of up to 4000 documents per hour. In

one smooth operation, the PS100 folds and seals single sheets into self-mailers

quickly and economically. Pressure activated cohesives provide an instantly secure

seal on all sides of the document, whether you use a “V”, “C” or “Z” fold.

'V' fold 'C' fold 'Z' fold

Figure 1. Types of fold produced by the PS100.

Page 3

Which side is which?

The terms “infeed”, “outfeed” and “operator side” are used throughout this manual

to identify the sides of the PS100 (see figure 2 below).

•The infeed is the side into which documents are fed.

•The outfeed is the side out of which the finished mailers exit.

•The operator side of the PS100 is the side on your right when you’re facing the

infeed of the PS100 and has all of the operator controls mounted on it.

infeed

outfeed

non-operator side

operator side

Figure 2. The sides of the PS100.

Page 4

Features

This section guides you through the features of the Pressure Seal PS100

Folder/Sealer. The component names introduced in this section are used

throughout this manual.

second fold plate

first fold plate

fold rollers

sealer rollers

sealer pressure bolts

batch counter

stop switch

run switch

illuminated power switch

fixed document guide

feed roll

adjustable side guide

infeed tray

output tray

top cover

Figure 3. The features of the PS100.

Page 5

Folder Components

Document guides

The document guides keep the documents aligned so the feed roll feeds each one

squarely. The guide nearest the operator side of the PS100 is adjustable to

accommodate various sheet widths.

Feed roll

This provides reliable single-sheet document feeding into the folding area. The roll

requires no adjustment.

In-Feed table

The feed table holds the stack of documents allowing them to be fed by the feed

roll. The spring-loaded table presses the documents against the feed roll,

automatically providing the correct pressure to allow only one document at a time to

be fed into the folder.

Folding plates

These provide for simple “V” (centre or half) folds, “Z” (zigzag) folds or “C” (letter)

folds. The plates are adjustable to accommodate various document lengths.

Folding rollers

These work in conjunction with the folding plates to produce folds. The rollers feed

the document into and out of the folding plates. The top roller is removable, which

aids recovery of mishandled documents.

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