Precision Digital Corporation ProtEX-MAX PD8-6310 Manuel utilisateur

PD8-6310 Explosion-Proof Pulse Input Batch Controller

Instruction Manual

PRECISION DIGITAL CORPORATION

233 South Street • Hopkinton MA 01748 USA

Tel (800) 343-1001 • Fax (508) 655-8990

www.predig.com

•Fully-Approved Explosion-Proof Batch Controllers

•Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs

•Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)

•SafeTouch Through-Glass Button Programming

•Display Mountable at 0°, 90°, 180°, & 270°

•Isolated 5, 10 or 24 VDC Flowmeter Power Supply

•Gate Function for Rate Display of Slow Pulse Rates

•4 Relays with Interlocking Capability + Isolated 4-20 mA Output

•Free PC-Based, On-Board, MeterView Pro USB Programming Software

•SunBright Display Standard Feature; Great for Outdoor Applications

•Start / Pause / Stop, Change Batch with Front Panel Buttons

•Display Batch Total, Rate, Grand Total, Count or Preset

•Single or Multi-Stage Batch Control (Up to 4 Relays)

•Front Panel or Remote Total Reset

•Automatic Overrun Correction

•Automatic or Manual Batch Control

•Low or High Flow Alarms while Batching

•K-Factor, Internal Scaling, or External Calibration

•Operating Temperature Range: -40 to 60°C (-40 to 140°F)

•FM Approved as Explosion-Proof / Dust-Ignition-Proof / Flame-Proof

•CSA Certified as Explosion-Proof / Dust-Ignition-Proof / Flame-Proof

•ATEX and IECEx Certified as Flame-Proof

•Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC

•Programmable Display, Function Keys & Digital Inputs

•Flanges for Wall or Pipe Mounting

•Explosion-Proof, IP68, NEMA 4X Die-Cast Aluminum Enclosure

•On-Board RS-485 Serial Communications

•Modbus RTU Communication Protocol Standard

•Password Protection

•Four 3/4" NPT Threaded Conduit Openings (Two Plugs Installed)

•3-Year Warranty

MeterView Pro

USB Install

2

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller

Instruction Manual

Disclaimer

The information contained in this document is

subject to change without notice. Precision Digital

makes no representations or warranties with

respect to the contents hereof and specifically

disclaims any implied warranties of

merchantability or fitness for a particular purpose.

See Warranty Information and Terms &

Conditions on www.predig.com for complete

details.

•Read complete instructions prior to installation

and operation of the controller.

•Risk of electric shock or personal injury.

•This product is not recommended for life support

applications or applications where malfunctioning

could result in personal injury or property loss.

Anyone using this product for such applications

does so at his/her own risk. Precision Digital

Corporation shall not be held liable for damages

resulting from such improper use.

•Failure to follow installation guidelines could

result in death or serious injury. Make sure only

qualified personnel perform the installation.

•Never remove the controller cover in explosive

environments when the circuit is live.

•Cover must be fully engaged to meet

explosion-proof/dust-ignition-proof/flame-proof

requirements.

WARNING

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Limited Warranty

Precision Digital Corporation warrants this

product against defects in material or

workmanship for the specified period under

“Specifications” from the date of shipment from

the factory. Precision Digital’s liability under this

limited warranty shall not exceed the purchase

value, repair, or replacement of the defective unit.

See Warranty Information and Terms &

Conditions on www.predig.com for complete

details.

Registered Trademarks

All trademarks mentioned in this document are the

property of their respective owners.

FREE MeterView Pro

Programming Software

The controller can be powered from the USB connection.

When using the USB connection, DO NOT apply AC or DC

power to the controller.

The easiest and quickest way to program your

ProtEX-MAX batch controller is to use the FREE

MeterView Pro programming software. This software

is loaded into the controller and connects and installs

directly to your PC with a USB cable. We recommend

that the first thing you do after taking the controller out

of the box is connect the ProtEX-MAX to your PC with

the provided USB cable –do not use a different cable.

DO NOT apply AC or DC power to the controller while

your PC is connected to the controller as it will disrupt

the USB connection. You don’t even have to apply an

input signal.

MeterView Pro programming software is intuitive, and

most customers can get their controller programmed

as they like without even looking in the manual.

Watch MeterView Pro Software Video at

www.predig.com/meterviewpro

In addition to programming, the software may be used

to perform many useful tasks:

•Start, Pause, Stop the batch

•Change preset & pre-close settings

•Reset total & grand total

•Test the relays functionality

•Monitor the batch process

•Datalogging using your PC

•Generate & save program files for later use

Once your controller is programmed the way you want

it, you can wire it up for your application per the

instructions in this manual and install it. If you find that

you need to make adjustments to the programming

after the controller is installed, you can use the

programming buttons and the instructions in this

manual to do so.

•When using the USB connection, the controller

should only be connected to a computer when

both devices are in a non-hazardous area.

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller 
Instruction Manual 
 
4 
Table of Contents 
Introduction......................................................................................................... 7 
Ordering Information.......................................................................................... 7 
Key Features....................................................................................................... 9 
Specifications................................................................................................... 14 
General.......................................................................................................... 14 
Batch Controller Rate/Totalizer Display..................................................... 15 
Pulse Inputs.................................................................................................. 16 
Relays............................................................................................................ 16 
USB Connection........................................................................................... 16 
Isolated 4-20 mA Transmitter Output ......................................................... 17 
RS-485 Serial Communications .................................................................. 17 
Modbus®RTU Serial Communications....................................................... 17 
Digital Input (F4)........................................................................................... 17 
Digital Inputs & Outputs .............................................................................. 17 
MeterView Pro Software .............................................................................. 17 
Compliance Information................................................................................... 18 
Electromagnetic Compatibility.................................................................... 18 
Product Ratings and Approvals.................................................................. 18 
EU Declaration of Conformity.......................................................................... 19 
Safety Information............................................................................................ 19 
Installation......................................................................................................... 19 
Unpacking..................................................................................................... 19 
Mounting....................................................................................................... 20 
Wall Mounting Instructions ......................................................................... 20 
Installation Overview ................................................................................... 22 
MeterView Pro Software .............................................................................. 22 
Controller Supply Voltage Selection (P+, P-)............................................. 23 
Connections ................................................................................................. 23 
Required & Factory Wired Connection....................................................... 23 
PROVUElectronics Module Layout............................................................. 24 
USB Connection ........................................................................................ 24 
Power Connections.................................................................................... 25 
Pulse Signal Connections.......................................................................... 26 
Relay Connections..................................................................................... 27 
Interlock Relay Feature.............................................................................. 27 
Switching Inductive Loads.......................................................................... 27 
RS-485 Connections.................................................................................. 28 
RS-485 Multi-Drop Connection.................................................................. 28 
Digital I/O Connections .............................................................................. 28 
F4 Digital Input Connections...................................................................... 28 
4-20 mA Output Connections..................................................................... 29 
Analog Output Transmitter Power Supply.................................................. 29 
Remote Programming................................................................................ 29 
Setup and Programming.................................................................................. 30 
Overview....................................................................................................... 30 
LED Status Indicators.................................................................................. 30 
Programming Buttons ................................................................................. 31 
SafeTouch Buttons ...................................................................................... 31 
Display Functions and Messages............................................................... 32 
Main Menu..................................................................................................... 34 
Setting Numeric Values............................................................................... 34 
Setting Up the Batch Controller (setup)..................................................... 35 
Setting the Input Signal (Input)................................................................. 36 
Setting the Totalizer & Batch Control Features (total)............................. 36 
Setting the Input Units or Custom Tags (units)........................................ 36 
Setting the Decimal Point (dEc pt) ........................................................... 37 
Programming the Batch Controller (prog).................................................. 37 
Setting the Display Parameter & Intensity (dsplay) .................................. 40 
Display Intensity (d-Inty).......................................................................... 40 
 

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller 
Instruction Manual 
 
5 
Setting the Relay Operation (relay)........................................................... 41 
Relay Assignment (Assign)....................................................................... 42 
Setting the Relay Action............................................................................. 43 
Setting Batch Control Relays..................................................................... 43 
Programming Alarm Set and Reset Points................................................. 43 
Setting Fail-Safe Operation........................................................................ 43 
Programming Time Delay .......................................................................... 43 
Automatic Batch Control Operation............................................................ 44 
Relay and Alarm Operation Diagrams........................................................ 45 
High Alarm Operation (Set > Reset) .............................................................. 45 
Low Alarm Operation (Set < Reset)........................................................... 45 
High Alarm with Fail-Safe Operation (Set > Reset).................................... 45 
Low Alarm with Fail-Safe Operation (Set < Reset)..................................... 45 
Time Delay Operation................................................................................ 46 
Total Relay Sampling Operation................................................................ 46 
Relay Operation Details............................................................................... 47 
Overview.................................................................................................... 47 
Relays Initialization.................................................................................... 47 
Fail-Safe Operation.................................................................................... 47 
Front Panel LEDs....................................................................................... 47 
Automatic Reset (Auto) ............................................................................. 47 
Pump Alternation Control........................................................................... 47 
Sample Relay Operation............................................................................ 48 
Setting Up the Interlock Relay (Force On) Feature.................................... 48 
Scaling the 4-20 mA Analog Output (Aout)................................................ 49 
Reset Menu (reset)...................................................................................... 49 
Manual Control Menu (Contrl) ................................................................... 49 
Setting Up the Password (pass).................................................................. 50 
Protecting or Locking the Controller........................................................... 50 
Grand Total Reset Password & Non-Resettable Total............................... 50 
Making Changes to a Password Protected Controller................................ 50 
Disabling Password Protection .................................................................. 50 
Controller Operation ........................................................................................ 51 
Button Operation.......................................................................................... 51 
SafeTouch Buttons ...................................................................................... 51 
Default Batch Control Operation................................................................. 52 
Batch Control Operation Example.............................................................. 52 
Manual Batch Control .................................................................................. 53 
Automatic Batch Control............................................................................. 54 
Setup with MeterView Pro ........................................................................... 56 
Operate with MeterView Pro........................................................................ 56 
Advanced Setup & Programming.................................................................... 57 
Advanced Features Menu............................................................................ 57 
Advanced Features Menu & Display Messages......................................... 57 
Function Keys Operation ........................................................................... 58 
Digital Inputs Operation ............................................................................. 58 
Advanced Setup and Calibration................................................................ 59 
Maximum/Minimum Readings.................................................................... 59 
Rounding Feature (round)......................................................................... 59 
Modbus RTU Serial Communications (serial)......................................... 59 
Select Menu (SElEct)................................................................................ 60 
Programmable Function Keys User Menu (user)...................................... 62 
Troubleshooting............................................................................................... 63 
Diagnostics Menu (diag)........................................................................... 63 
Testing the Display LEDs........................................................................... 63 
Determining Software Version ................................................................... 63 
Reset Controller to Factory Defaults.......................................................... 63 
Factory Defaults & User Settings............................................................... 64 
Troubleshooting Tips................................................................................... 65 

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller 
Instruction Manual 
 
6 
 Table of Figures 
Figure 1. Enclosure Dimensions –Front View............................................... 20 
Figure 2. Enclosure Dimensions –Side Cross Section View ....................... 20 
Figure 3. Flowmeter Supply Voltage Selection.............................................. 23 
Figure 4. Integrated PROVURequired Connections ....................................... 23 
Figure 5. PROVUElectronics Module Layout.................................................. 24 
Figure 6. USB Connection ............................................................................... 24 
Figure 7. Power Connections.......................................................................... 25 
Figure 8. Flowmeter Powered by Internal Power Supply.............................. 26 
Figure 9. Flowmeter Powered by External Supply......................................... 26 
Figure 10. Self-Powered Magnetic Pickup Coil Flowmeter........................... 26 
Figure 11. NPN open Collector Input .............................................................. 26 
Figure 12. PNP Sensor Powered by Internal Supply ..................................... 26 
Figure 13. Switch Input Connections.............................................................. 26 
Figure 14. Relay Connections ......................................................................... 27 
Figure 15. Interlock Connection...................................................................... 27 
Figure 16. AC and DC Loads Protection......................................................... 27 
Figure 17. Low Voltage DC Loads Protection................................................ 27 
Figure 18. RS-485 Diagnostic LEDs................................................................ 28 
Figure 19. Three-Wire RS-485 Connection..................................................... 28 
Figure 20. Digital Input and Output Connections .......................................... 28 
Figure 21. F4 Digital Input Connections......................................................... 28 
Figure 22. 4-20 mA Output Connections ........................................................ 29 
Figure 23. Analog Output Supply Powering Other Devices......................... 29 

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller

Instruction Manual

Introduction

The PD8-6310 ProtEX-MAX is an explosion-proof,

pulse input batch controller ideal for simplifying

independent batch control operations where local

control is preferred to expensive plant operation

systems. The controller features a dual-line display,

with a main display 0.60" (15 mm) high, and a second

display of 0.46" (12 mm) high superluminous LED

digits, which can be read in any lighting condition,

including direct sunlight. The controller is housed in a

die-cast aluminum, field-mountable, NEMA 4X/IP68

rated enclosure for convenient indoor and outdoor

installation.

The controller comes programmed for easy start,

pause, stop, and batch size (preset) changes. The

second display can be programmed to display rate,

grand total, batch count, or preset by cycling the Stop

(F3) button. Digital inputs come standard.

Single and multi-stage batching is possible with up to

four on-board relays. Each batch control relay may

have a unique preclose amount when used for

multi-stage batching. Manual start batching is default,

but automatic batching with a restart after a

programmed time delay from the completion of the

last batch is also possible.

Overrun correction adjusts the closing of the batch

control relays to adjust for inaccuracies from batch to

batch. This increases accuracy over time as systems

wear out. The overrun correction feature is capable of

compensating for inaccuracies of up to 1% of the

programmed preset value.

The controller accepts pulse (e.g. ±40 mV to ±8 V),

square wave (0-5 V, 0-12 V, or 0-24 V), open

collector, NPN, PNP, TTL or switch contact signals.

The PD8-6310 batch controller comes with four SPDT

relays, a 4-20 mA output, two 24 VDC power

supplies, five digital inputs and four digital outputs,

and RS-485 serial communications, making it an

excellent addition to any system.

Ordering Information

85-265 VAC Models

Model

Standard Features

PD8-6310-6H7

4 relays, 4-20 mA output,

5 Digital Inputs, 4 Digital Outputs,

RS-485 Communications

12-24 VDC Models

Model

Standard Features

PD8-6310-7H7

4 relays, 4-20 mA output,

5 Digital Inputs, 4 Digital Outputs,

RS-485 Communications

Note: 24 V flowmeter power supply standard on all models.

Accessories

Model

Description

PDA0001

3/4" M-NPT to F-M20 Reducer

PDA0002

3/4" M-NPT to 1/2" F-NPT Reducer

PDAPLUG75

3/4" Metal Conduit/Stopping Plug

PDA-SSTAG

Custom Stainless Steel Tag (see

website for convenient ordering form)

PDA6848

2" U-Bolt Kit Zinc Plated Steel

PDA6848-SS

2" U-Bolt Kit Stainless Steel

PDA7485-I

RS-232 to RS-485 isolated converter

PDA8485-I

USB to RS-485 isolated converter

SafeTouch Buttons

To make it possible to program and operate the

ProtEX-MAX in a hazardous area, the programming

buttons that are located behind the glass window can

be operated without removing the cover by using the

SafeTouch through-glass buttons. The operator puts

their finger on the glass over the button and the

button is actuated.

To learn more about SafeTouch buttons,

see this video:

predig.com/videos/Safetouch_Buttons

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller

Instruction Manual

Helpful Videos

There are several videos that will help you get a

better understating of the features and functionality of

the ProtEX-MAX products. Since the ProtEX-MAX

meters have the same general features and

functionality of the ProVu meters, appropriate videos

for the ProVu controller are also included.

PROVUBatch Controllers

These provide simple batch control with features like

preclose relays and automatic overrun correction.

https://www.predig.com/videos/KN6Y6R0I1OE

PROVUFunction Keys Tutorial

Learn how the PROVU’s function keys increase the

utility of the PROVU.

https://www.predig.com/videos/WMBYKlavW-Q

Connect a PROVUto a PC Using

MeterView Pro

Learn how easy it is to use MeterView Pro software.

https://www.predig.com/videos/PC_Connect

MeterView Pro USB Programming

Software

Learn how easy it is to program a PROVUPD6000

process meter.

https://www.predig.com/videos/MVPro_SW

ProtEX-MAX Explosion-Proof Family

The ProtEX-MAX Series has been designed to offer

the functions and features of any ProVu in a great

looking explosion-proof housing.

https://www.predig.com/videos/ProtEXMAX_Overview

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller

Instruction Manual

Key Features

Connections for PD8-6310-6H7 & PD8-6310-7H7

The Only Explosion-Proof Batch Controller You Will Ever Need

The ProtEX-MAX PD8-6310 is an explosion-proof

batch controller with four internal relays that can be

used for single or multi-stage batch control.

The first thing you notice about the PD8-6310 is its

modern looking, rugged, die-cast aluminum housing

with convenient mounting flanges. Housed inside this

enclosure is a dual-line, 6-digit display that is usually

setup to show the current batch quantity and the

batch preset on the two lines. START, BATCH, and

STOP buttons (which can be operated remotely or

without removing the cover) come setup by default for

batch control operation. The START button starts the

batch. The BATCH button shows the preset value.

The STOP button pauses or stops the batch.

The PD8-6310 is approved as a complete product by

FM and CSA and also carries ATEX and IECEx

certification. One of the more convenient features of

the PD8-6310 is its through-glass SafeTouch buttons

which allow the controller to be operated without

removing its cover. Just put your finger on the glass

over the button to actuate it. The PD8-6310 can also

provide 5, 10, or 24 VDC to power the flowmeter.

A ProtEX-MAX batch controller can be programmed

for a wide variety of applications. Setup is easy for

single or multi-stage batching. Automatic overrun

correction keeps the batch size accurate, even over

time. The PD8-6310 can display the number of

batches that have been run and the total amount of

product that has been batched. These features and

capabilities can easily be programmed without

removing the cover using SafeTouch buttons in a

hazardous area or with free MeterView Pro PC-based

software in a safe area.

ProtEX-MAX PD8-6310 Explosion-Proof Pulse Input Batch Controller

Instruction Manual

Easy Programming Methods

The ProtEX-MAX can be programmed in a hazardous

area with the through-glass SafeTouch buttons

without removing the cover, in a safe area with the

front panel push buttons with the cover removed, or in

a safe area with free, PC-based MeterView Pro

software. MeterView Pro is resident on the

ProtEX-MAX and is accessed by a provided USB

cable, so it is by far the easiest way to program the

ProtEX-MAX.

The controller comes from the factory pre-calibrated

for all pulse inputs, so the user need only set the

mV / PNP / NPN switch in the appropriate position

based on the input and also set the desired excitation

voltage level. Once programming is completed, the

controller can be locked with a password.

The ProtEX-MAX comes preloaded with free

MeterView Pro programming software that connects

and installs directly to your PC with a standard USB

cable, also provided free with each instrument. This

eliminates the need to insert CDs, install drivers, or

download software from the internet. When you

connect your ProtEX-MAX to your PC, MeterView Pro

is downloaded to your PC, the software automatically

selects the model you are programming, and you’re

ready to start programming immediately. Further

simplifying the programming process, the

ProtEX-MAX can be powered from the USB port, so

no need to apply external power while programming

your controller. In addition to programming, the

software will also allow you to monitor, and datalog a

ProtEX-MAX using your PC. You can also generate

and save programming files for later use.

Advanced Display Features

Display What You Want

The most common setup for these batch controllers is

to display the batch total on the main display and batch

preset on the second display. This allows the user to

monitor the batch as it progresses and compare it to

the total batch size. Other possible setups include

displaying the batch total and flow rate, batch total

and batch count, and batch total and grand total.

Batch Total & Preset Batch Total & Rate

Batch Total Batch Total

& Batch Count & Grand Total

Easy to Program

The controller may be calibrated using the K-Factor

function. Most flowmeter manufacturers provide this

information with the device. Enter the K-Factor

(Factor) menu and select the decimal point with

highest resolution possible and program the k-factor

value (i.e. pulses/gal). The controller will automatically

calculate the flow rate using the k-factor and the time

base selected.

K-Factor Menu K-Factor Value

Super-Bright Display

The ProtEX-MAX comes standard with a super-bright

display, with LEDs that are visible even in direct

sunlight. The display also has up to eight levels of

adjustable intensity for optimum visibility in any

lighting condition.

Rounding for Even Steadier Display

The rounding feature is used to give the user a

steadier display with fluctuating signals. It causes the

display to round to the nearest value according to the

rounding value selected (1, 2, 5, 10, 20, 50, or 100).

For example, with a rounding value of 10, and an

input of 12346, the display would indicate 12350.

Ce manuel convient aux modèles suivants

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