Prebena VITAS 45 Manuel utilisateur

___________________________________________________________________________________________

PREBENA Wilfried Bornemann GmbH & CO. KG

Seestraße 20 –26, 63679 Schotten, Germany

Tel.: +49 (0) 60 44 / 96 01-0, Fax: +49 (0) 60 44 / 96 01-820

[email protected], www.prebena.de

Original instructions of Compressor

PREBENA VITAS 45

Introduction

This manual will help to ensure

correct,

reliable and

efficient

operation of compressor VITAS 45, in this manual named as "compressor".

We suppose that each compressor’s user has knowledges and experience in the use of air compressor

plants. The staff which does not have such knowledges before starting work with compressor should be

trained under the guidance of skilled user.

This operating manual is intended for those who:

operate these compressors,

make cleaning of these compressors,

utilize these compressors.

Each of these persons should carefully review the content of this manual and fully understand all its provi-

sions.

This operating manual is part of the product. Keep it always near the compressor. Give this manual to the

next user in the event that you sell compressor or pass it in any other way for use to another persons.

Contents

Introduction .................................................................................................................................................................................2

Contents.......................................................................................................................................................................................3

Symbols .......................................................................................................................................................................................4

General symbols......................................................................................................................................................................4

Symbols-signs of danger.........................................................................................................................................................4

Symbols-signs on possible property damage or environmental damage .................................................................................4

Safety ...........................................................................................................................................................................................5

Intended use............................................................................................................................................................................5

Misuse.....................................................................................................................................................................................5

Safety rules to avoid the injury possibility ................................................................................................................................5

Safety rules to avoid the explosion possibility..........................................................................................................................6

Safety rules to avoid the fire possibility....................................................................................................................................6

Safety rules to avoid the compressor failure............................................................................................................................6

Description ..................................................................................................................................................................................7

VITAS 45 Device overview with specifications.........................................................................................................................7

Delivery set..............................................................................................................................................................................8

Protective equipment...............................................................................................................................................................8

Plates with guidelines on the compressor................................................................................................................................9

Data are on the plate with characteristics................................................................................................................................9

Preparation of the compressor to start operation ..................................................................................................................10

Compressor unpacking..........................................................................................................................................................10

Checkup................................................................................................................................................................................10

Functional check of the compressor without edge device......................................................................................................11

Control elements: ..................................................................................................................................................................12

Compressor control..................................................................................................................................................................13

After operation...........................................................................................................................................................................14

Transportation and storage of compressor ............................................................................................................................15

Transportation.......................................................................................................................................................................15

Storage..................................................................................................................................................................................15

Maintenance of compressor.....................................................................................................................................................16

The first maintenance in 50 working hours ............................................................................................................................16

Drain of condensate moisture................................................................................................................................................16

Cleaning the casing and external surfaces............................................................................................................................17

Cleaning the air filter..............................................................................................................................................................17

Compressor proof..................................................................................................................................................................18

Maintenance intervals............................................................................................................................................................18

Malfunctions..............................................................................................................................................................................19

Malfunctions..........................................................................................................................................................................19

Malfunctions overview ...........................................................................................................................................................19

Ordering of components...........................................................................................................................................................20

Disposal of the compressor .....................................................................................................................................................20

Address of the manufacturer....................................................................................................................................................21

Warranty.....................................................................................................................................................................................21

Index...........................................................................................................................................................................................22

Symbols

General symbols

Various provisions of operating manual are marked by specific symbols. Hereby you can easily distinguish

rather this is normal

text or

enumeration or

stage of action.



Advices contain additional information, such as for example, specific data, relating to the efficient

operation of the compressor.

Symbols-signs of danger

All signs of danger in this operating manual are made on the same model. On the left you will find a symbol

that reflects the type of danger. To the right of it you see a signal word indicating the degree of danger. Be-

low there is a description of source of danger and instructions on its prevention.

DANGER

Instructions with the word DANGER warn about threats that directly lead to serious

or fatal injuries.

WARNING

Instructions with the word WARNING warn about threats that can lead to serious or

fatal injuries.

CAUTION

Instructions with the word CAUTION warn about threats that can lead to injuries of

mild and moderate severity.

Symbols-signs on possible property damage or environmental damage

ATTENTION!

These instructions warn about threats that lead to property damage or to environmental damage.

Safety

When you work with compressor pay attention to all warnings and notes in this manual and on compressor

and strictly follow all instructions. The attached list of spare parts is a component part of this operating man-

ual.

Intended use

Compressors are used to compressed air supply of following pneumatic equipment:

edge devices for blasting and cleaning

hammering devices (for nailing)

other pneumatic equipment for professional and personal use.

Intended use also includes observance of safety rules and working in the field of legal regulations and

standards. Any other use is considered as misuse and can lead to property damage or even to injury.

Misuse

Misuse is considered in particular use:

by persons without knowledge of compressors and their use

with bridges replacing fuses

compressors were willfully made any inconsistent changes

for medical purposes

as a pulmonary ventilation apparatus.

Limited Company Ltd PREBENA Wilfried Bornemann GmbH & Co. is not be liable for any damage arising

from the misuse of the equipment.

Safety rules to avoid the injury possibility

The compressor should be out of reach of children and unqualified staff

Before any movement of the compressor it is necessary to relieve pressure from receiver.

Before any movement of the compressor disconnect the compressor from the voltage source.

Place the compressor so that during operation it could not roll away or tip over.

Switch on the compressor only provided that it is securely placed.

Do not switch on the compressor if connection cable is damaged or connecting to voltage source is unre-

liable.

Never work in not aired rooms.

Do not touch cylinder head, cooling fins and lines with compressed air, because during the compressor’s

work these components are heated and remained hot for a long time after switching-off.

Never direct compressed air blast coming out from your edge device on people and animals.

Compressed air hose by opening of quick-split coupling should be kept tight.

By prolonged operation of the compressor, situating in the immediate vicinity from the compressor, wear

protective antinoise headphones.

Safety

Safety rules to avoid the explosion possibility

Never switch on the compressor with defective safety valve.

Do not expose the compressor to high temperatures, above 100 °C.

Do not operate the compressor in explosion hazard areas and rooms.

Make sure that the compressor is not absorbed flammable, corrosive or toxic gases.

If the pressure in receiver exceeds the maximum rate (see "Technical data" starting from page 7), and the

compressor does not switch off automatically:

Switch off the compressor.

Remove the power plug to avoid unpremeditated switching on.

Relieve pressure from receiver.

Safety rules to avoid the fire possibility

Do not operate the compressor close to open fire.

Do not allow piceous items and materials presence close to the compressor.

Make sure that the compressor is not absorbed flammable, corrosive or toxic gases.

Safety rules to avoid the compressor failure

The compressor should never operate without air filter.

Do not hit with metal or sharp items on the working or indicator elements. This can lead to breakage.

Never open the casing of the compressor. Leave all repairs only to qualified service personnel.

Do not use the compressor if it is faulty. Invite qualified maintenance workers to check and repair before

restart the compressor.

Make sure that the compressor is not absorbed flammable, corrosive or toxic gases.

Switch off the compressor before pull out the power plug.

Check whether the line voltage correspond to characteristics on the plate.

Never open the casing of the compressor. Leave all repairs only to qualified service personnel of the

company PREBENA.

Description

VITAS 45 Device overview with specifications

Specifications of VITAS 45

Compressor dimensions (L × W × H):

370 × 310 × 300 mm

Compressor weight:

10 kg

Packing box dimensions (L × W × H):

410 × 340 × 330 mm

Weight of the packaging box with contents:

12 kg

Suction power:

41 l/min

Filling speed:

24 l/min

Rated voltage:

230 –240 V ~

Power frequency:

50/60 Hz

Electric fuse (inertial):

16 A

Power consumption:

250 W

Maximum number of revolutions:

2840/min

Tank capacity:

4 l

Compression pressure:

10 bar

Noise level in accordance with DIN EN ISO 3744 (2000/14/ЕС):

LWA,1s = 78 dB (A)

LPA = 72 dB (A)

Ratio: operating time –downtime:

65:35

Ambient temperature:

+5 °C bis +40 °C

Minimum distance from wall:

50 cm

№

Explanation

Compressor screen

Carrying handle

Switch

Pressure relay casing

Pressure reducer

Connection for edge device; quick-split coupling; union

nipple (adjustable)

Manometer for pressure measurement in the air receiver

Manometer for operating pressure measurement of edge

device

Safety valve

Air receiver

Rubber feet

Water outlet valve (without picture; under air receiver)

Air filter (without picture; behind Compressor screen –pos.

№ 1)

Plate with characteristics (without picture; behind

Compressor screen –pos. № 1)

Description

Delivery set

compressor

1 air filter

1 oil-filling hole plug

conformance certificate

Principle of operation

The compressor is an oil-free, electrically driven reciprocating compressor and compressed air is used for

the generation and storage of compressed air up to 10 bar maximum pressure. Excess pressure is dis-

charged through the safety valve. The compressed air is used to supply pneumatic equipment running on

compressed air for the personal use.

Distinguishing characters:

Compressors have the following common features:

Electric-driven compressors for personal use

Safety valve

Automatic starting and shutdown system of pressure relay

Automatic motor breaker

Power supply 230 V (except TWINSTAR 690)

Air receiver with volume 4 l

Total weight 10 kg

Carrying handle

Max. pressure 10 bar

Protective equipment

Switch

Compressors are equipped with a switch (1), which can also

be used as an emergency switch.

Position I: ON.

Position 0: OFF.

Safety valve

Safety valve (2) is activated when the maximum allowable

pressure in the air receiver is exceeded by 10%.

Automatic motor breaker

Compressors serially have an internal automatic motor breaker. When faults appear (e.g, by overheating,

etc.) motor protection is activated and stops the power supply. In this case see malfunctions overview on

page 19.

Description

Plates with guidelines on the compressor

There is sticker with four icons on pressure relay. They have the following meanings:

Sticker

Meaning

Sticker

Meaning

Positions picture of pressure relay:

I = ON

0 = OFF

Inhibition: do not pull the plug until the com-

pressor is switched off.

Warning on possibility of electric shock

Warning on rotating components by automat-

ic startup.

There are three more icons near or at the compressor casing. They have the following meanings:

Sticker

Meaning

Warning on hot surfaces.

Data are on the plate with characteristics

Plate with characteristics is pasted on compressor casing. It contains the following data:

Plate with compressor characteristics

№

Explanation

Company name, address and country of origin

The CE mark (product meets regulatory requirements specified in the

attached conformance certificate).

Year of production

Type designation

Serial number

Maximum pressure [bar] and [ihp]

Number of unit revolutions / number of motor revolutions

Total weight

Power characteristics

Suction power

Filling speed

Volume of air receiver

Acoustic noise release

Preparation of the compressor to start operation

Compressor unpacking



Compressor unpacking is carried out by two workers.

Place the box in front of you.

Open the top cover of the box.

Hold tight the box by carrying holes (1).

Carefully remove the compressor

from package (2) and place it in front of you.

Remove all packaging material

from compressor.

WARNING

Do not allow children to play with the packaging film, there is a danger of

suffocation.

Do not allow children to play with the packaging film.

Packing material keep out of children's reach.

Save the packing material.

Checkup

WARNING

Risk of accidents by using faulty compressor.

Check condition of the compressor before each use.

Make sure that the compressor is in perfect condition.

In particular check the following:

If the safety valve is faultless?

If the air filter is set on the cylinder head?

If the oil level is enough?

If the connection to power supply is in order?



Scratches on the casing are not a failure.

Do not connect faulty compressor to the power supply.

Before starting the operation of the compressor refer to employees of company PREBENA so they carry

out the repair.

CAUTION

Damaged pressure lines can be broken, it lead to injury.

Before connecting check the compressor and pressure lines on damages.

ATTENTION!

Damaged pressure lines can be broken and the stream of compressed air-out can inflict property

damage.

Before connecting check the compressor and pressure lines on damages.

Table des matières

Autres manuels Prebena Compresseur d'air

Prebena

Prebena MOUNTAINE 950 Manuel utilisateur

Prebena

Prebena TWINMAX 420 Manuel utilisateur

Prebena

Prebena KT-1000 Manuel utilisateur

Prebena

Prebena VIGON 240 Manuel utilisateur

Prebena

Prebena MOUNTAINE 1400 Manuel utilisateur

Prebena

Prebena PKT-Twintec 400 Manuel utilisateur

Manuels Compresseur d'air populaires d'autres marques

Sparmax

Sparmax DC-25XR Manuel utilisateur

KAESER

KAESER M122 Manuel utilisateur

GMC

GMC GAC1500 Manuel utilisateur

Briggs & Stratton

Briggs & Stratton Air Compressor Manuel utilisateur

Fini

Fini F3GST2TK Manuel utilisateur

Industrial Air

Industrial Air CP1580325 Manuel de programmation

Campbell Hausfeld

Campbell Hausfeld RP3300 Guide de démarrage rapide

Ingersoll-Rand

Ingersoll-Rand UP6 20 HP Manuel utilisateur

Hitachi

Hitachi EC99S Manuel de l'opérateur

Parkside

Parkside PKO 270 A1 Manuel utilisateur

Sullair

Sullair 185 Manuel utilisateur

Clas Ohlson

Clas Ohlson QIE-ZTH-15 Manuel utilisateur

Ferm

Ferm CRM1046 Manuel utilisateur

BE AC153 Manuel utilisateur

RIDGID

RIDGID OF25150A Manuel utilisateur

Johnson Controls

Johnson Controls QUANTUM LX Manuel

Sears

Sears Craftsman 919.167463 Manuel utilisateur

Ring Automotive

Ring Automotive RAC700 Manuel utilisateur