Powerware 9350 Manuel utilisateur
Installation
Manual
Series 685 and 1085
Auxiliary Battery
Cabinets
164201408 Rev. P00
9350
ii Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
IMPORTANT SAFETY INSTRUCTIONS
Instructions Importantes Concernant La Sécurité
SAVE THESE INSTRUCTIONS
Conserver Ces Instructions
This manual contains important instructions for your battery
system. You should follow these instructions during the
installation and maintenance of the battery cabinets.
Cette notice contient des instructions importantes
concernant la sécurité.
The installation of battery cabinets should be performed or supervised by
personnel knowledgeable of batteries and their associated precautions. Keep
unauthorized personnel away from battery cabinets.
Observe these precautions when working on or around battery cabinets:
•Remove watches, rings, or other metal objects.
•Use tools with insulated handles.
•Wear rubber gloves and boots.
•Do not lay tools or metal parts on top of batteries or battery cabinets.
•Disconnect the charging source prior to connecting or disconnecting terminals.
•The battery cabinet frame is not referenced to the DC circuit.
•When replacing batteries, use the same number and type of sealed, lead-acid
batteries.
•Refer to local codes for proper disposal requirements for used batteries.
CAUTION:
Do not dispose of battery or batteries in a fire.
The battery may explode.
CAUTION:
Do not open or mutilate the battery or batteries.
Released electrolyte is harmful to the skin and eyes, and may be toxic.
CAUTION:
A battery can cause electrical shock, burn from high short-circuit current, or fire.
Observe proper precautions.
iii
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
ATTENTION:
Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou d’incen-
die. Suivre les précautions qui s’imposent.
•Pourleremplacement,utiliserlemêmenombreetmodéledesbatteries.
•L’élimination des batteries est règlementée. Consulter les codes locaux à cet
effet.
General Notes About Installing Battery Cabinets
Each battery cabinet is packed and crated separately for shipping. You should
unpack and inspect each cabinet, roll it to its final position, and join it to the UPS
or other cabinets (refer to Chapter 3 or Chaper 4) before installing wiring.
These general installation notes apply to either the Series 685 Battery Cabinet
or the Series 1085 Battery Cabinet:
•Do not tilt battery cabinets more than 10˚during installation.
•The recommended minimum clearance over each battery cabinet is
305 mm (12 in.).
•The conduit landing plates are removable to add conduit landing holes as
required. The conduit landing plates should be removed when holes are added
to keep metal particles from falling inside the battery cabinet. Plate material is
16 gauge steel (1.5 mm, 0.06 in. thick).
•Low voltage signal wiring must be installed in a separate conduit from the
power wiring.
•Each battery cabinet can be installed as a stand-alone unit or as part of a
redundant joined system.
•The instantaneous trip circuit breakers for the Series 685 and Series 1085
Battery Cabinets must remain set at minimum (full counterclockwise).
iv Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
UPS Systems Using Series 685 and Series 1085 Battery Cabinets
•Powerware 9350 (30 kVA---80 kVA)
•Powerware9350(100kVA---160kVA)
Conventions Used in This Manual
The text in this manual uses these conventions:
•Bold type highlights important concepts in discussions and key terms in
procedures.
•Italic type highlights notes and new terms where they are defined.
•Rectangular boxes containing bold type are warnings or cautions that pertain to
the battery system or its electrical connections.
In this manual, the term UPS refers only to the UPS cabinet and its internal
elements. The term UPS system refers to your entire power protection system—the
UPS cabinet plus battery cabinets that you have installed.
Read through each installation procedure before you begin it. Perform only those
procedures that apply to the battery system you are installing.
NOTE: The term “Separate” refers to battery cabinets that are not physically
attached to the UPS, are wired with external contractor supplied wiring, and
use a single overcurent protection and disconnect device located near the
batteries.
The term “Integral” refers to battery cabinets that are physically attached to
the UPS and the wiring between them is internal. The power wiring is
supplied with the system, and they use the UPS battery switch as the battery
isolation device.
v
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
Table of Contents
1Introduction 1............................................
Typical Battery Cabinets 1.......................................
Identification of Your Battery System 2.............................
For More Information 4..........................................
Getting Help 4..................................................
2Unpacking Your Battery Cabinet 5.........................
Preparing Your Site 5............................................
Environmental Considerations 5..................................
Preparing for Wiring the Battery Cabinet 5.........................
Inspecting and Unpacking Each Cabinet 6.........................
Unloading the Battery Cabinet from the Pallet 7.....................
Creating an Installation Plan 9....................................
NOTES: 10.................................................
3Connecting to Powerware 9350 30 thru 160 11...............
The Powerware 9350 UPS with Integral Battery Cabinets 11...........
Powerware 9350 UPS with Separately Located Battery Cabinets 20....
Separate Installation of Series 685 Battery Cabinets 21...............
Separate Installation of Series 1085 Battery Cabinets 23..............
Completing the Installation Checklist 27............................
Installation Checklist for Powerware 9350 30 through 160 27..........
4Connecting to Powerware 9350---80 and 160 29..............
The Powerware 9350---80 or 160 with Separate Battery Cabinets 30....
Completing the Installation Checklist 31............................
Installation Checklist for Powerware 9350---80 or 160 32..............
5Installing a Remote Battery Disconnect 33..................
Appendix A — Customer Information A---1.......................
vi Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
dddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddddd
ddddddddddddddddddddddddddddddddddddddddddddddddddddddd List of
Figures
Figure 1. Typical Battery Cabinets 1.........................................
Figure 2. UPS with Lineup and Match Battery Cabinet 2........................
Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other) 3........
Figure 4. Cabinet as Shipped, with Outer Packaging and Pallet 6................
Figure 5. Removing Front and Rear Supports 8...............................
Figure 6. UPS with Integral Battery Cabinet 11.................................
Figure 7. Placement of Attaching Brackets, UPS to Battery Cabinet 13............
Figure 8. Attaching UPS Base to Series 1085 Base 14..........................
Figure 9. Attaching UPS Base to Series 685 Base 15............................
Figure 10. Series 685 Battery Cabinet Wiring Detail 17..........................
Figure 11. Series 685 and 1085 Battery Cabinet Hanger Brackets 18..............
Figure 12. Series 1085 Battery Cabinet Wiring Detail 19.........................
Figure 13. UPS with Separately Located Battery Cabinets 20.....................
Figure 14. Placement of Joining Brackets
(Two or More Series 685 Battery Cabinets) 21.........................
Figure 15. Connecting Two Series 685 Bases 22...............................
Figure 16. Placement of Joining Brackets
(Two or More Series 1085 Battery Cabinets) 23........................
Figure 17. Connecting Two Series 1085 Bases 24..............................
Figure 18. Battery Connections for a Powerware 9350---80 29....................
Figure 19. Battery Connections for a Powerware 9350---160 30...................
Figure 20. Remote Battery Disconnect Enclosure 33............................
Figure 21. Knockout Pattern for Remote Battery Disconnect 35...................
1
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
Introduction
This manual describes how to install the Powerware 9350 Series 685 or
Series 1085 Battery Cabinet (see Figure 1). It contains instructions for
unpacking and inspecting the battery cabinet, locating the battery cabinet with
respect to the UPS, and electrically connecting the battery cabinet to the UPS. The
informationyouwillusedependsonthetypeofUPSandseriesofbatterycabinet
that you purchased.
Typical Battery Cabinets
Series 685 Battery Cabinet Series 1085 Battery Cabinet
Figure 1. Typical Battery Cabinets
Two basic battery cabinet configurations are possible:
•The UPS and one or more battery cabinets in an integral configuration
(see Figure 2).
•The UPS and one or more battery cabinets separately installed (see Figure 3).
2Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
Identification of Your Battery System
Refer only to the parts of this manual that apply specifically to your system
configuration. See Figures 2 and 3 to determine where to find your system
installation instructions in this manual.
UPS Battery Cabinet
Figure 2. UPS with Lineup and Match Battery Cabinet
For installation instructions, refer to “The Powerware 9350 UPS with Integral Battery
Cabinets” section of Chapter 3. Refer to Chapter 2, “Unpacking Your Battery Cabinet”
for unpacking instructions.
3
Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
UPS Battery Cabinets
Figure 3. UPS with Separate Battery Cabinets (Attached to Each Other)
For installation instructions, refer to “The Powerware 9350 UPS with Separate Battery
Cabinets” section of Chapter 3 or Chapter 4. Refer to Chapter 2, “Unpacking Your
Battery Cabinet” for unpacking instructions.
4Powerware 9350 Series 685 and 1085 Auxiliary Battery Cabinets
Installation Manual 164201408 Rev. P00 053002
For More Information
This manual describes how to install your battery cabinet. For more information
about the operation and communications capabilities of your UPS system, refer to
the following:
164201407 Powerware
r
9350 (100 kVA---160 kVA) UPS Installation
Describes the UPS installation procedure; discusses optional
accessories, environmental considerations, weight and point
loading, connection diagrams, and information on other optional
cabinets.
Also describes the UPS Cabinet Control Panel and Monitor
Panel, and explains the functions of the UPS; discusses the
standard features of the UPS and optional accessories;
provides procedures for starting and stopping the UPS, and
information about maintenance and responding to system
events.
Contact your local Powerware Corporation Field Service office for information
about how to obtain copies of these manuals.
Getting Help
If you have a question about any of the information in this manual, or if you have
a question this manual does not answer, please call the Powerware Corporation
Field Service office:
United States 1-800-843-9433
Canada 1-800-461-9166
Outside the U.S. Call your local representative
Ce manuel convient aux modèles suivants
2
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