PowerLite MAX HN65S Mode d’emploi
Fig.1 Fig.2 Fig.3 (HN65S)
Fig.4 (HN65S) Fig.5 (HN65S) Fig.6
Fig.7 (HN90F, HN65S) Fig.8 (HN65J2) Fig.9 (HN65J2)
Fig.10 Fig.11 Fig.12
Fig.13 (HN65S, HN90F) Fig.14 (HN90F) Fig.15 (HN65J2)
Fig.16 (HN65J2) Fig.17 (HN90F)
1
1. SPECIFICATIONS AND TECHNICAL DATA
1. NAME OF PARTS (SEE Fig.1)
2. TOOL SPECIFICATIONS
3. FASTENER SPECIFICATIONS
ENGLISH
OPERATING INSTRUCTIONS MANUAL
1Frame 8Exhaust Cover
2Cylinder Cap 9Trigger Lock Dial
3Contact Arm (HN90F) 0Plug
3Contact Nose (HN65S) aAiming Guide Locator (HN65J2)
4Nose bAdjust Dial
5Magazine cRafter Hook (HN90F)
6Trigger cBelt Hook (HN65S, HN65J2)
7Grip
PRODUCT NO. HN90F HN65S HN65J2
HEIGHT 331mm (13") 304mm (12") 299mm (11-3/4")
WIDTH 126mm (5") 12 mm (5") 109mm (4-1/4")
LENGTH 298mm (11-3/4") 298mm (11-3/4")
WEIGHT 2.6 kg (5.7 lbs.) 2.1 kg (4.61 lbs.) 2.1 kg (4.61 lbs.)
RECOMMENDED OPERATING PRESSURE 12 to 23 bar (170 to 320 p.s.i.)
LOADING CAPACITY 300 Nails 400 Nails 100 Nails
AIR CONSUMPTION 3.4L at 18 bar / 257 p.s.i.
operating pressure
1.7L at 18 bar / 257 p.s.i.
operating pressure
1.4L at 18 bar / 257 p.s.i.
operating pressure
PRODUCT NO. HN90F HN65S HN65J2
TYPE OF COLLATION PLASTIC SHEET
COLLATED
WIRE WELDED PLASTIC SHEET
COLLATED
WIRE WELDED PLASTIC SHEET
COLLATED
NAIL LENGTH 45 to 75mm
(1-3/4" to 3")
45 to 90mm
(1-3/4" to 3-1/2")
32 to 65mm
(1-1/4" to 2-1/2")
38 to 65mm
(1-1/2" to 2-1/2")
40 to 65mm
(1-1/2" to 2-1/2")
SHANK DIAMETER 2.5 to 2.9mm
(.099" to .114")
2.5 to 3.8mm
(.099" to .148")
2.1 to 3.3mm
(.083" to .131")
2.1 to 3.3mm
(.083" to .131")
3.3 to 4.1mm
(.131" to .162")
SHANK TYPE Smooth, Screw Smooth, Ring, Screw Smooth, Ring, Screw Smooth, Ring, Screw Smooth, Ring
HEAD DIAMETER 5.5 to 7.7mm
(.217" to .303")
6.0 to 7.7mm
(.236" to .303")
5.0 to 7.0mm
(.197" to .275")
7.2 to 7.3mm
(.283" to .287")
2
4. TECHNICAL DATA
NOISE
These values are determined and documented in accordance to EN12549:1999+A1:2008.
NOTE: These values are tool-related characteristic values and do not represent the noise generation at the point of use. Noise at the point
of use will for example depend on the working environment, the workpiece, the workpiece support, and the number of driving operations.
In addition, reference should be made to noise reduction measures.
NOTE: Workplace design can also serve to reduce noise levels, for example placing workpieces on sound-damping supports (see also ISO
11690-1).
VIBRATION
These values are determined and documented in accordance to ISO 28927-13
NOTE: The vibration emission value above is a tool-related characteristic value and does not represent the influence to the hand-arm-sys-
tem when using the tool. Any influence to the hand-arm-system when using the tool will for example depend on the gripping force, the con-
tact pressure force, the working direction, the adjustment of energy supply, the workpiece, the workpiece support.
5. APPLICATIONS
6. ABOUT PRODUCTION YEAR
This product bears production number at the lower part of the grip of the main body. The two digits of the number from left indicates the
production year.
HN90F HN65S HN65J2
A-weighted single-event sound power level ------ LWA, 1s, d 93.1dB 95.8dB 97.2dB
A-weighted single-event emission sound pressure level at work station------ LpA, 1s, d 81.7dB 85dB 85.2dB
Uncertainty 3dB
HN90F HN65S HN65J2
Vibration characteristic value 6.42 m/s27.11 m/s25.38 m/s2
Uncertainty 1.5 m/s2
HN90F HN65S HN65J2
Floor and wall framing
Subflooring
Roof and wall sheathing
Fencing
Siding
Decking
Roof and wall sheathing
Fencing
Fastening metal connectors for wood
construction.
(Example)
2 0 8 2 6 0 3 5 D
Year 2020
3
2. AIR SUPPLY AND CONNEC-
TIONS (Fig.2)
A. HOSES AND SUPPLY SOURCE
WHEN USING THE TOOL, BE SURE TO USE A SPECIAL AIR
COMPRESSOR AND AIR HOSE.
In order to improve its performance, it has set its working pressure
higher than the conventional nailers. To use the tool, you always
need the special air compressor 1 and the air hose 2 (MAX Pow-
erLite Compressor and MAX PowerLite Hose).
Use of high pressure gas (for example, oxygen, acetylene, etc.)
causes abnormal combustion, possibly resulting in explosion.
Use only the special air compressor and air hose.
B. OPERATING PRESSURE:
12 to 23 bar / 170 to 320 p.s.i. Select the operating air pressure
within this range for best performance based upon the fastener
application and work surface. Using the lowest acceptable to
minimize noise, vibration and wear.
DO NOT EXCEED 23 bar / 320 p.s.i.
NOTICE:
Frequent, but not excessive, lubrication is required for the best
performance. Upon completion of operations, place 2 or 3 drops
of oil into the air plug inlet with the jet oiler.
3. INSTRUCTIONS FOR OPERATION
1. BEFORE OPERATION
1Wear Safety Glasses or Goggles.
2Do not connect the air supply.
3Inspect screw tightness.
4Check operation of the contact arm & trigger if moving
smoothly.
5Connect the air supply.
6Check the air-leakage. (The Tool must not have the air-
leakage.)
7Hold the Tool with finger-off the trigger, then push the con-
tact arm against the work-piece. (The tool must not oper-
ate.)
8Hold the Tool with contact arm free from work-piece and pull
the trigger. (The Tool must not operate.)
9Disconnect the air supply.
2. OPERATION
ATTACHING THE CONTACT NOSE (HN65S)
Attach the following contact noses depending on the nail head di-
ameter used.
1(Fig.3) Pull the contact nose to remove it.
2(Fig.4,5) Aligning the rail with the contact arm, press the
contact nose as shown in the figure to fit it until it clicks.
NAIL LOADING
1(Fig.6) Open the Magazine:
Pull up Door Latch 1 and swing Door open. Swing Maga-
zine Cap open.
2(Fig.7) (HN90F, HN65S)
The nail support 2 can be moved up and down to four set-
tings. The nail support moves down by turning it counter-
clockwise and moves up by turning it clockwise. The nail
support should be adjusted correctly to the position indicat-
ed in inches and millimeters.
(Fig.8,9) (HN65J2) When using 40mm / 1-1/2" nails, attach
the nail support 2 in such a manner that a mark 40 can
been seen. When using 65mm / 2-1/2" ones, attach the nail
support 2 upside down.
To detach, push the latch on the back of the magazine with
a finger.
3(Fig.10) Nail loading:
Place a coil of nails 4 over the Nail Post in the Magazine.
Uncoil enough nails to reach the Feed Pawl 5, and place
the second nail between the teeth on the Feed Pawl. The
nail heads fit in slot 6 on Nose.
4(Fig.11) Swing Magazine Cap 7 closed.
5(Fig.11) Close the Door 8.
Check that Door Latch 1 engages. (If it does not engage, check
that the nail heads are in the slot 6 on the Nose).
TEST OPERATION
1Adjust the air pressure at 12 bar (170 p.s.i.) and connect the
air supply.
2Without touching the Trigger, depress the Contact Arm
against the work-piece.
Pull the Trigger. (The tool should fire the fastener.)
3With the tool off the work-piece, pull the Trigger.
Then depress the Contact Arm or Contact Nose against the
work-piece. (Tool with red triggers should fire the fastener,
but tool with orange triggers should not.)
4Adjust the air pressure as much as the lowest possible ac-
cording to the diameters and length of fastener and the
hardness of work-piece.
DRIVING FASTENERS
HN65J2
This tool is assembled with FULL SEQUENTIAL ACTUATION.
HN65S, HN90F
This tool is shipped with ANTI-DOUBLE FIRE MECHANISM
selected.
It is the responsibility of employer, tool owner or tool operator to
select the appropriate actuation system for the fastener applica-
tion and training of tool operator before changing the trigger set-
ting.
SWITCHING ANTI-DOUBLE FIRE MECHANISM TO FULL
SEQUENTIAL ACTUATION (Option) (HN90F, HN65S)
To change the trigger system, please contact MAX CO., LTD.
authorized distributors and have them change the system.
SWITCHING FULL SEQUENTIAL ACTUATION (Option) TO
ANTI-DOUBLE FIRE MECHANISM (HN90F, HN65S)
To change the trigger system, please contact MAX CO., LTD.
authorized distributors and have them change the system.
CONTACT ACTUATION OPERATION (HN90F, HN65S)
For contact actuation operation, pull the Trigger and depress the
Contact Arm or Contact Nose against the work surface.
ANTI-DOUBLE FIRE MECHANISM OPERATION (HN90F,
HN65S)
For anti-double fire mechanism operation, depress the Contact
Arm against the work surface and pull the Trigger. A fastener will
be driven. Release trigger. Begin again.
FULL SEQUENTIAL ACTUATION OPERATION (For tool with
orange triggers)
For full sequential actuation operation, depress the Contact Arm
against work surface and pull trigger. A fastener will be driven.
Release both trigger and Contact Arm. Begin again.
Head Diameter Contact Nose Color
5.0 to 6.0mm
(.197" to .236")
Contact Nose S Black
6.0 to 7.0mm
(.236" to .275")
Contact Nose L Silver
4
DRIVING DEPTH ADJUSTMENT DIAL
Adjust the driving depth by twisting the adjustment dial b as in-
dicated below.
TRIGGER LOCK MECHANISM (Fig.12)
This tool has a Trigger Lock. The trigger should be locked at all
times until you intend to drive nail into the work surface. Push and
rotate the Trigger LOCK Dial 1 clockwise from LOCK to UN-
LOCK position immediately before driving nails. When fastening
is complete, push and rotate switch counterclockwise to LOCK
position.
CONTACT TIP (Fig.13) (HN90F, HN65S)
Attach the Contact Tip 1 on the tip of Contact Arm 2, when driv-
ing nails to a soft material.
The Contact Tip can be kept on the Arm Cover 3 when not using.
REMOVING JAMMED NAILS (Fig.14)
ALWAYS disconnect the air supply.
Wear gloves when removing jams; do not use bare hands
Confirm that you have removed all nails from nose of tool
before reconnecting to air supply.
1Disconnect the air supply.
2Open the tool door and remove nails from inside of the mag-
azine.
3Insert a thin metal stick in the tool nose and hit the metal
stick with a hammer or remove the jam with a flathead
screwdriver.
4Put back the nails on the feed pawl and close the tool door.
WHEN USING THE TOOL FOR STEEL PLATES
(HN90F, HN65S)
(HN65S) This tool is exclusively designed for 1.6mm / 16Ga. to
2.3mm / 13Ga. thick light gauge steel.
(HN90F) This tool is exclusively designed for 1.6mm / 16Ga. to
3.2mm / 11Ga. thick light gauge steel.
When using it, comply with the Work Standards, considering the
object condition and work site environment.
1Select appropriate nails according to the object thickness,
seeing the Nail Selection Criteria Chart.
The nails may not be driven into the object depending on its
hardness or thickness.
If the object is thicker than an appropriate range of thickness,
the nails may not be driven into it because of being bent.
2If the thickness of the light gauge steel foundations material
used is 3.2mm / 11Ga., use the 2.9mm / .113" nails for steel
plate. (HN90F)
3Never drive the nails directly into the light gauge steel be-
cause they will fly off, endangering you.
4Be sure to apply the discharge outlet to the object at a right
angle. If applied obliquely, the nails will fly off, endangering
you.
5Never use the nails for the roofs (roof foundations included)
or ceilings (ceiling foundations included).
6If the nails are driven into the steel plate too deeply, their
holding force will be extremely reduced. When working with
the tool, fully check the driven conditions.
Nail Selection Criteria
REPLACING THE AIMING GUIDE LOCATOR
(HN65J2)
The aiming guide locator is worn out depending on the frequency
of use.
If the machine cannot be easily held vertically when setting the
aiming guide locator in a hole in a metal fitting, it is about time to
replace.
Replace it in the following procedure:
1(Fig.15) Remove a rubber washer 1 with a regular
screwdriver to pull out a pin 2. Push the nail leg guide 3
to remove the aiming guide locator 4.
2
(Fig.16) Attach a new aiming guide locator, set the pin and put
back the rubber washer.
When replacing the aiming guide locator, contact the nearest
MAX CO., LTD. authorized distributor.
CHANGING THE HOOK DIRECTION
(Fig.17) The hook can be directed in the two direction. Remove
the hexagon socket cap screw with hexagon wrench, change the
direction, and then, put back the bolt to reassemble.
PROCEDURE
1Pulling the Trigger and keeping it
pulled.
2Depressing the Contact Arm.
ANTI-DOUBLE FIRE
MECHANISM
The tool fires a nail each time when the
Contact Arm is depressed.
FULL SEQUENTIAL
ACTUATION
The tool cannot fire a nail.
PROCEDURE
1Depressing the Contact Arm.
2Pulling the Trigger and keeping it
pulled.
ANTI-DOUBLE FIRE
MECHANISM
The tool fires a nail.
The tool cannot fire a second nail until
the Trigger is released.
FULL SEQUENTIAL
ACTUATION
The tool fires a nail.
In order to fire a second nail, you should
both release the Trigger and remove the
Contact arm from the surface.
Deep Shallow
Tool Diameter Length Object thickness
(Total) range
Light gauge
steel thickness
HN65S 2.5mm
(.098")
32mm
10 to 20mm
1.6 to 2.3mm
(16Ga. to 13Ga.)
28mm
15 to 25mm
HN65S
HN90F
2.5mm
(.098")
45mm
(1-3/4")
25 to 35mm
(1" to 1-3/8")
1.6 to 2.3mm
(16Ga. to
13Ga.)
50mm
(2")
30 to 40mm
(1-1/8" to 1-1/2")
57mm
(2-1/4")
35 to 45mm
(1-3/8" to 1-3/4")
65mm
(2-1/2")
45 to 55mm
(1-1/2" to 1-1/8")
HN90F 2.9mm
(.113")
45mm
(1-3/4")
25 to 35mm
(1" to 1-3/8")
1.6 to 3.2mm
(16Ga. to
11Ga.)
50mm
(2")
30 to 40mm
(1-1/8" to 1-1/2")
57mm
(2-1/4")
35 to 45mm
(1-3/8" to 1-3/4")
65mm
(2-1/2")
45 to 55mm
(1-1/2" to 1-1/8")
Wood
Object thickness
(Total) range
Penetration amount
Light gauge steel:
(HN65S) 1.6mm (16Ga.) to 2.3mm
(13Ga.) thick
(HN90F) 1.6mm (16Ga.) to 3.2mm
(11Ga.) thick
For the 3.2mm (11Ga.) thick light gauge steel, use the
2.9mm (.113") nails for steel plates. (HN90F)
5
1. CARACTÉRISTIQUES TECHNIQUES ET ACCESSOIRES
1. NOM DES PIÈCES (Voir Fig. 1)
2. SPÉCIFICATIONS DE LOUTIL
3. SPÉCIFICATIONS DES FIXATIONS
FRANÇAIS
MANUEL DINSTRUCTIONS DUTILISATION
1Châssis 8Capot de léchappement
2Capuchon du cylindre 9Molette de blocage de la commande
3Bras de contact (HN90F) 0Fiche
3Buse de contact (HN65S) aPositionneur du guide de pointage (HN65J2)
4Nez bMolette de réglage
5Magasin cCrochet à chevrons (HN90F)
6Déclencheur cCrochet de ceinture (HN65S, HN65J2)
7Poignée
NUMÉRO DU PRODUIT HN90F HN65S HN65J2
Hauteur 331 mm (13") 304 mm (12") 299 mm (11-3/4")
Largeur 126 mm (5") 109 mm (4-1/4")
Longueur 298 mm (11-3/4") 2 mm (11 ") 298 mm (11-3/4")
POIDS 2,6 kg (5,7 lbs.) 2,1 kg (4,61 lbs.) 2,1 kg (4,61 lbs.)
PRESSION DE FONCTIONNEMENT
RECOMMANDÉE
12 à 23 bar (170 à 320 p.s.i.)
CAPACITÉ DE CHARGEMENT 300 clous 400 clous 100 clous
CONSOMMATION PNEUMATIQUE 3,4 L à 18 bar / 257 p.s.i.
pression de fonctionnement
1,7 L à 18 bar / 257 p.s.i.
pression de fonctionnement
1,4 L à 18 bar / 257 p.s.i.
pression de fonctionnement
NUMÉRO DU
PRODUIT HN90F HN65S HN65J2
TYPE DE
CONDITIONNEMENT
COLLÉS SUR
FEUILLE DE
PLASTIQUE
SOUDÉS SUR FIL COLLÉS SUR
FEUILLE DE
PLASTIQUE
SOUDÉS SUR FIL COLLÉS SUR
FEUILLE DE
PLASTIQUE
LONGUEUR DE
CLOU
45 à 75 mm
(1-3/4" à 3")
45 à 90 mm
(1-3/4" à 3-1/2")
32 à 65 mm
(1-1/4" à 2-1/2")
38 à 65 mm
(1-1/2" à 2-1/2")
40 à 65 mm
(1-1/2" à 2-1/2")
DIAMÈTRE DE LA
TIGE
2,5 à 2,9 mm
(0,099" à 0,114")
2,5 à 3,8 mm
(0,099" à 0,148")
2,1 à 3,3 mm
(0,083" à 0,131")
2,1 à 3,3 mm
(0,083" à 0,131")
3,3 à 4,1 mm
(0,131" à 0,162")
TYPE DE TIGE Lisse, Vis Lisse, Bague, Vis Lisse, Bague, Vis Lisse, Bague, Vis Lisse, Bague
DIAMÈTRE DE LA
TÊTE
5,5 à 7,7 mm
(0,217" à 0,303")
6,0 à 7,7 mm
(0,236" à 0,303")
5,0 à 7,0 mm
(0,197" à 0,275")
7,2 à 7,3 mm
(0,283" à 0,287")
6
4. DONNÉES TECHNIQUES
BRUIT
Ces valeurs sont déterminées et documentées de manière appropriée dans la norme EN12549:1999+A1:2008.
REMARQUE : ces valeurs sont des valeurs caractéristiques relatives à loutil et ne représentent pas la génération du bruit au niveau du
point dutilisation. Le bruit au niveau du point dutilisation dépend par exemple de lenvironnement de travail, de la pièce usinée, du support
de la pièce usinée et du nombre dopérations effectuées. En outre, il convient de se rapporter aux mesures de réduction du bruit.
REMARQUE : la conception du lieu de travail peut également permettre de réduire les niveaux de bruit, par exemple en plaçant les pièces
à usiner sur des supports atténuateurs de son (voir également la norme ISO 11690-1).
VIBRATIONS
Ces valeurs sont déterminées et documentées de manière appropriée dans la norme ISO 28927-13.
REMARQUE : la valeur démission des vibrations indiquées ci-dessus est une valeur caractéristique relative à loutil et ne représentent pas
linfluence main-bras-système lors de lutilisation de loutil. Toute influence au niveau de lensemble main-bras-système lors de lutilisation
de loutil dépend par exemple de la force de saisie, de la force de pression de contact, de la direction de travail, du réglage de lalimentation,
de la pièce à usiner et du support de la pièce à usiner.
5. APPLICATIONS
6. À PROPOS DE LANNÉE DE FABRICATION
Ce produit comporte un numéro de production sur la partie inférieure de la poignée du corps principal. Les deux chiffres les plus à gauche
du numéro indiquent lannée de production.
HN90F HN65S HN65J2
Niveau de puissance acoustique pondérée A pour événement unique ------ LWA, 1s, d 93,1 dB 95,8 dB 97,2 dB
Niveau de pression acoustique émise pondérée A pour événement unique ------ LpA,
1s, d
81,7 dB 85 dB 85,2 dB
Incertitude 3 dB
HN90F HN65S HN65J2
Valeur caractéristique des vibrations 6,42 m/s27,11 m/s25,38 m/s2
Incertitude 1,5 m/s2
HN90F HN65S HN65J2
Charpente de plancher et de cloison
Support de revêtement de sol
Sous-toiture et revêtement mural
Clôture
Bardage
Platelage
Sous-toiture et revêtement mural
Clôture
Fixation de connecteurs métalliques
pour construction en bois
(Exemple)
2 0 8 2 6 0 3 5 D
Année 2020
Ce manuel convient aux modèles suivants
2
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