Power Tec 92489 Manuel utilisateur

Our products are designed to be used correctly and with care for the purpose

for which they are intended. No liability is accepted by the Tool Connection for

incorrect use of any of our products, and the Tool Connection cannot be held

responsible for any damage to personnel, property or equipment when using the

tools. Incorrect use will also invalidate the warranty.

If applicable, the applications database and any instructional information provided

has been designed to offer general guidance for a particular tool’s use and while

all attention is given to the accuracy of the data no project should be attempted

without referring ﬁrst to the manufacturer’s technical documentation (workshop or

instruction manual) or the use of a recognised authority such as Autodata.

It is our policy to continually improve our products and thus we reserve the right to

alter speciﬁcations and components without prior notice. It is the responsibility of

the user to ensure the suitability of the tools and information prior to their use.

• Wear eye and hand protection when using this tool kit.

• Always carefully clean the tool components after each use.

• Keep the tool components safe and tidy in the supplied case.

• Do not use the kit for any purpose other than for which it is designed.

Safety Warnings - please read

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Part No. 92489

Parking Distance Sensors

Hole Cutter Set

Instructions

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92489_Instructions_V3

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Components

Introduction

This kit is designed for the operator to cut clean, accurately sized holes for PDC (Park

Distance Control) sensors, for example, when ﬁtting a new replacement bumper panel after

accident damage. The kit includes a drill for the pilot hole plus hole punches for ten common

sizes of PDC sensor holes: 17, 18, 18.2, 19, 20, 22.5, 24, 26, 26.7 and 32mm. Will cut

through plastic up to 5mm in thickness.

Precautions:

• Refer to the manufacturer’s documentation and PDC ﬁtting instructions to determine the

exact size and location of the hole for the PDC to be ﬁtted.

• Be aware that facelift models may have the PDC units ﬁtted in different locations; again,

refer to the manufacturer’s documentation for the location of the holes to be punched out

(some bumper panels have location markings on the inner surface).

A HSS Drill Bit Ø 5/16" (8.0mm)

B Force Screw Assembly

C Reaction Plates

D Hole Dies

E Hole Punches

7. When the punch breaks through the material, unscrew the assembly,

then withdraw the hole punch from the bumper panel (Figure 7), leaving

a cleanly cut hole.

Instructions

Figure 7

Our products are designed to be used correctly and with care for the

purpose for which they are intended. No liability is accepted by Power-TEC

for incorrect use of any of our products, and Power-TEC cannot be held

responsible for any damage to personnel, property or equipment when

using the tools. Incorrect use will also invalidate the warranty.

Precautions

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1. Refer to the manufacturer’s documentation and PDC ﬁtting instructions

to determine the locations and exact size of the hole for the PDCs to

be ﬁtted (some bumper panels have location markings on the inner

surface).

2. Drill pilot hole: refer to Figure 2: use the supplied drill bit (A) to drill

through the centre of the marked location position. Wear eye protection

when drilling.

3. The ﬁve sets of reaction plates (C), dies (D) and punches (E) supplied will

enable ten different hole sizes to be punched. Once the diameter of the

hole has been decided, choose the correct reaction plate, die and punch

for the speciﬁed hole size.

Instructions

C D

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4. Assemble these components through the pilot hole as shown in either

Figure 3 or 4. Refer to the markings on the die and punch; ensure that

the desired hole size dimensions are facing each other, for example for a

26mm hole, the 26mm die faces the 26mm punch; for a 32mm hole, the

32mm die faces the 32mm punch, etc.

5. Refer to Figure 5: on the inner surface of the panel use a 12mm socket

or spanner to hold the force screw steady.

6. Refer to Figure 6: use a 12mm socket or spanner and tighten force

screw nut clockwise to force the hole punch through the bumper panel

material.

Instructions

Outer surface of panel

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