Plinth 2000 503ME Manuel utilisateur

Model 503M 3-section Couch

Models: 503ME & 503MH

SERVICE MANUAL

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Contents

1. Introduction 3

General Warnings 3

2. Cleaning and Decontamination 4

3. Maintenance 5

General Maintenance 5

Service Checklist 6

4. Troubleshooting 7

5. Parts lists and diagrams 8

Exploded Diagram 9

Base Drawing 10

Top Drawing 11

Lift Lever Drawing 12

Link Lever Drawing 13

Back-Rest Drawing 14

Arm Table Drawing 15

Drop Arm Table Drawing 16

Foot Rest Drawing 17

Foot Slider Drawing 18

6. Guarantee 19

7. Technical Specification 20

8. Revisions to Manual 21

Plinth 2000 Ltd is an ISO Audited company to ISO9001:2008

Our products are CE marked in conformity with the EC Directive MDD 93/42/EEC

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1. Introduction

Thank you for purchasing a product from Plinth 2000 Ltd. We use the highest quality

components and manufacturing techniques to ensure that our products are simple

to use and will last a long time. It is recommended that all our products are serviced

annually whilst electrically operated products or those in high use should be serviced

every 6 months.

Throughout this manual notice is made of a Warning and Caution system to highlight

to the user practices, procedures or conditions that should either not be allowed to

happen or happen with caution.

Warnings are in a box with bold type and identify potential hazards, procedures or

conditions which could result in death, injury or serious damage.

Cautions are in a box with plain type and identify conditions or procedures where if

caution is not taken it may result in damage or failure of equipment.

General Warnings

WARNING

Maximum Load (SWL) is 250kg distributed evenly.

Do not use flammable gasses in proximity to an electrically operated couch.

Do not concentrate weight on either side or either end of the couch.

Use only accessories approved for use with this couch.

Disconnect power supply before moving couch.

Children must be adequately supervised in the presence of the couch.

Do not allow children to play with the couch at any time.

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2. Cleaning & Decontamination

WARNING

If contamination is suspected then decontaminate the couch before servicing.

Torn or damaged upholstery should be replaced immediately.

CAUTION

Do not use Alkalis or other organic solvents for routine cleaning.

Always cover the vinyl with paper towelling or couch covers if it can come into

contact with bare skin.

Cleaning

Always wear suitable protective clothing before carrying out this procedure.

Disconnect the mains supply to the couch and move it to a suitable cleaning area and

lock the castors.

Step 1. Using warm water and soap on a damp cloth, carefully wipe the couch over

from top to bottom. Take great care around electrical components.

Step 2. Wipe the couch carefully from top to bottom using a clean damp cloth and

soap free water.

Step 3. Carefully dry the couch from top to bottom with clean lint free paper towels.

Decontamination

To decontaminate the couch repeat the above steps but using a dilute solution of

Hypochlorite and warm water (10,000ppm) instead of warm water and soap. At the

end of the procedure discard all cleaning materials in a safe manner and wash hands

thoroughly.

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3. Maintenance

Plinth 2000 Ltd products are designed to be maintenance free. However keeping

your Plinth products clean and regularly checked will assist in prolonging their

working life. The following is a guide of simple checks that the user can carry out on

a six monthly basis. We would also recommend an annual service visit by a Plinth

2000 trained engineer.

WARNING

Disconnect couch from electrical supply before commencing any of the following

checks.

Examine the couch for any signs of damage. Pay particular attention to all nuts, bolts

and fasteners to check they are present and tight but not over tight.

Upholstery bolts should all be checked (each section has between 2 and 6 No. M6

bolts), they should all be present and tight.

Check gas struts (if fitted) and ensure that they operate through the full range of

movement and lock fully.

Check hinge pins are lubricated.

Check main couch pivot pins are lubricated sufficiently.

Examine mains and switch cables for any damage, cuts, kinks, abrasions etc. These

must be replaced if necessary.

Check mains lead, switch cables and slave motor leads are all correctly and securely

attached.

Check correct plug fuse is fitted (5A).

REFER TO SERVICE CHECK SHEET ON PAGE 6 FOR FURTHER DETAILS

WARNING

Any electrical checks or work other than the visual inspection above must be

performed by a qualified electrician.

Do not connect BLUE or BROWN wires to the earth

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503M Service Manual

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4. Troubleshooting

In the unlikely event of the couch failing to operate and having carried out the

normal practical fault finding steps below then please contact our Customer Service

Team on +44 (0)1449 767887 or email [email protected]. Please

have the serial number to hand before making contact so we can help you more

efficiently.

Fault

Possible Cause

Remedy

Couch is unstable

Uneven floor

Adjustable foot

Move couch to flat floor

Check presence, condition

and adjustment of foot

All motors will not work

(503ME only fitted with

optional motor back or

foot)

Power disconnected

Fuse Blown

Hand/ Footswitch

disconnected

Connect power supply

Replace fuse in plug

Check the switch is fully

connected to the motor

One motor will not

work but others

working (503ME only

fitted with optional

motor back or foot)

Lead from height

motor/control box not

connected to slave motor

Fault with switch

Fault with control box

Fault with motor

Check and connect all leads

Replace switch

Replace control box

Replace motor

Motor sinks (503ME

only)

Switch permanently

operated

Motor fault

Unplug and re-connect

switch

Replace motor

Hydraulic pump will not

work (503MH only)

Pump fault

Replace pump

Hydraulic pump sinks

(503MH only)

Valve stuck

With couch at max height

pump pedal for a further 20-

25 strokes to clear valve

Back-rest will not work

(manual versions)

Gas spring incorrectly

adjusted (not being

triggered)

Gas spring faulty

Rotate gas spring until the

pin is just in contact with the

lever (2-3mm play required)

Replace gas spring

Back-rest sinks under

load (manual versions)

Gas spring incorrectly

adjusted (permanently

triggered)

Rotate gas spring until the

pin is just in contact with the

lever (2-3mm play required)

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5. Parts Lists and Diagrams

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