Philips WardrobeCare GC9940 Manuel utilisateur

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

Wardrobe Care

GC9940

11/07

PRODUCT INFORMATION

Safety Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements & legal

regulations as laid down & officially established at this

moment.

Features

Iron

- Optimal TEMP Iron

- Power on button

- Suction & blowing button for active board

- Steam trigger

- Auto shut off in 10 minutes

- Iron ready in 2 minutes

- Iron hose cord 1.6 m

- Steam rate 120 g/min

Ironing Board

- Board cover

- Active & passive boards (Longer portion is the Active

board)

- Unique board with one end especially for shirts

- Bi-directional fan on Active board for blowing & suction

- Board tilting mechanism

- Board folding & locking strap for storage & transport

- Height adjustment for board 0.75 m to 1.00 m in

21 intermediate steps

- Rod hanger for steamer mode

Stand

- Automatic calc-cleaning system (3 minutes to complete)

- Detachable water tank with anti-calc cartridge

(1.6 L capacity)

- Boiler up to 6.0 bar pressure

- Heat resistant storage compartment for iron

- Automatic cord-winder 2.5 m effective length

- Wheels for ease of mobility

- Detachable rinse tank 0.75 L

- Standby lamp : Green

- Auto Calc Clean lamp : Blue

- Replace Cartridge lamp : Red

- Water tank lamp : Red

- Rinse tank lamp : Red

GC9940

2-16

- Power Maximum : 2300 W at 230 V, 10 A

Boiler : 1370 W

Iron : 800 W

Fan : 40 W

- Voltage : 230 V

- Frequency : 50 - 60 Hz

- Weight (product) : 20 kg

- Weight (with package) : 24 kg

- Product dimensions : 46.6 x 46.7 x 79.7 cm (L x W x H)

in storage mode

Start-up time

Approximate 2 mins

Approximate 5 mins if automatic calc-cleaning is activated

Anti-Calc Cartridge

The anti-calc cartridge in the water tank removes calc from

the water, hence preventing calc from building up in the

system.

1 cartridge can effectively treat up to 14 full tanks of water

before depletion. This is approximately 3 months of usage for

a light or moderate user.

Replace the anti-calc cartridge when the red REPLACE

CARTRIDGE light is on.

Active ironing board

The ironing board has 2 portions: Passive & Active board.

The longer portion is the Active board. The Active board is

specially shaped for shirt or blouse during ironing. It also

has a bi-directional fan that offers suction or blowing during

use. For optimized performance of the appliance, fan is

permanently on during use.

Auto Calc Cleaning System

When the Auto Calc Clean process is activated, the blue

Auto Calc Clean light blinks and there will be beeping

sounds. This process takes place for ~3min. During this time,

it is normal to hear pumping and clicking sounds from the

system.

After ~3 min, rinse water is flushed into the rinse tank below,

the beeping becomes faster and the red light blinks on the

rinse tank. Pull out the rinse tank & empty its content into

the sink. Put back rinse tank in place, the beeping and the red

light blinking will stop.

The Auto Calc Clean process is now completed.

The green power-on light will come on.

The appliance will heat up and steam is ready for use in

~2 min.

The Auto Calc Clean process is automatically activated the

first time you use the iron after you replaced the anti-calc

cartridge

Optimal TEMP Iron

The iron is preset with the perfect combination of steam &

temperature on all fabrics with:

• Cyclonic steam chamber

• Smart control processor

With perfect combination of steam & temperature,

• No adjustment is required.

• Safe on all delicate fabrics.

• Fast & effective on the toughest fabrics.

TECHNICAL INFORMATION

GC9940

3-16

DISASSEMBLY ADVICE - IRON ASSEY

BACKPLATE ASSY 13

HOSE CORD IRON 12

Disassemble BACKPLATE SCREW CAP 20

Remove Screw A1, A2

Disassemble BACKPLATE ASSY 13

Disassemble HOSE CORD IRON 12

INLAY MOLDED 14

IRON ELECTRONICS 21

HOUSING & LENS ASSY

PRINTED 9

Disassemble DECO RING SPRAYED 15

Tip:

Carefully insert a sharp object into the gap at the side & slowly

lift up the part.

Remove Screw B

Disassemble INLAY MOLDED 14

Disassemble IRON ELECTRONICS 21

Remove Screw C

Disassemble HOUSING & LENS ASSY PRINTED 9

COVER MOLDED 8

SOLEPLATE MOUNTED ASSY 2

DEVIATOR HOUSING 4

Remove Screw D1 - D3

Disassemble COVER MOLDED 8

Disassemble SOLEPLATE MOUNTED ASSY 2

Remove Screw E1 - E6

Disassemble DEVIATOR HOUSING 4

PARTS LIST - IRON ASSY

Pos Service code Description

4239 020 03021

4239 021 61371

4239 021 62051

4239 026 43111

4239 015 59151

4239 010 10281

4239 015 70153

4239 026 43121

4239 021 62122

4239 026 42441

4239 021 64461

4239 021 62852

4239 021 62192

4239 026 42911

4239 021 63221

4239 026 43201

4239 026 43211

4239 026 43222

4239 026 46542

4239 026 43161

4239 021 62161

4239 015 59361

Iron assy

Soleplate mounted assy

Thermistor assy Iron

Deviator housing

Braided rubber hose Iron

Hose clip - Braided rubber hose

Ryton ring

Cover molded

Housing & lens assy printed

Light guide molded

Deco plate & top cover assy

printed

Hose cord Iron

Backplate assy

Inlay molded

Deco ring sprayed

Button - Suction

Button - Blow

Button - Power

Trigger

Backplate screw cap

Iron electronics

Rubber bung

GC9940

4-16

EXPLODED VIEW - IRON ASSEY

E4 E5 E6

E2 E3

GC9940

5-16

WHEEL ASSY 44

CAP ASSY 46

E-RING 45

Disassemble CAP WHEEL 46

Disassemble E-RING 45

Disassemble WHEEL ASSY 44

BACK COVER TOP 53

BACK COVER BOTTOM 54

AUTO CORD WINDER 48

Remove screws F1 - F4

Disassemble BACK COVER TOP 53

Remove screws G1 - G6

Disassemble BACK COVER BOTTOM 54

Remove screws H1 - H3

Disconnect quick-connectors E, L, N, at the back of

AUTO CORD WINDER 48

Disassemble AUTO CORD WINDER 48

SPRING LIFT COLUMN ASSY 42

Remove IRONING BOARD-MOVING COLUMN

assy (refer DISASSEMBLY ADVICE-

MOVING COLUMN)

Remove screws J1 - J2

Disassemble SPRING LIFT COLUMN ASSY 42

PANEL LEFT ASSY 50

PANEL RIGHT ASSY 51

STAND ELECTRONICS 57

SMPS ELECTRONICS 58

COVER COMPLARTMENT

BOILER 41

Remove screws K1 - K12

Disassemble PANEL LEFT ASSY 50

Disassemble PANEL RIGHT ASSY 51

Disassemble COVER COMPARTMENT BOILER 41

Remove screw L

Disassemble SMPS ELECTRONICS 58

Remove screw M

Disassemble STAND ELECTRONICS 57

RINSE TANK ASSY 56

FOOT ASSY 43

PANEL FRONT BOTTOM 52

CHASSIS BOILER ASSY 23

PUMP ASSY 32

ELECRO VAVLE 27

RINSE VAVLE 29

Remove RINSE TANK ASSY 56

Remove screws N1 - N4

Disassemble FOOT ASSY 43

Remove screws P1 - P2

Disassemble PANEL FRONT BOTTOM 52

Remove screws a1 & a2 (Refer below picture)

Remove 2x catches at the Boiler chassis

Release

catch

Release

catch

Pull out

chassis

Boiler

chassis

Pull out CHASSIS BOILER ASSY 23

Disassemble PUMP ASSY 32

Disassemble ELECTRO VALVE 27

Disassemble RINSE VALVE 29

WATER SOCKET 37

MD WC SEALING 38

Remove screw Q

Disassemble WATER SOCKET 37

Disassemble MD WC SEALING 38

DISASSEMBLY ADVICE - STAND ASSY

GC9940

6-16

PARTS LIST - STAND ASSY

Pos Service code Description

4239 020 03011

4239 016 81880

4239 017 12361

4239 017 12371

4239 017 09890

4239 010 09442

4239 017 12542

4239 010 11101

4239 017 76171

4239 021 64841

4239 026 42081

4239 015 56281

4239 010 10261

4239 017 12381

4239 026 35712

4222 249 04571

4239 017 12351

4239 017 12391

4239 026 32903

4239 021 33840

4239 021 49652

4239 021 49672

4239 016 81890

4239 026 34792

4239 017 76161

4239 021 65881

4239 021 43313

4239 021 49592

4239 021 49603

4239 021 49613

4239 026 32992

4239 026 33002

4239 026 33052

4239 021 49624

4239 021 49423

4239 021 62171

4239 021 62861

4239 021 62871

4239 015 59341

4239 021 63371

Chassis boiler assy

Strap

Wire assy LED - Rinse tank

Wire assy - Rinse tank switch

Electro valve

Electro valve mesh

Rinse valve

Rinse valve mesh

Boiler thermistor

Pump assy

De-air valve

Braided rubber hose Boiler

Inox clamp

Wire assy LED - Standby and ACC

Water socket

MD WC sealing

Wire assy LED - Water tank

Wire assy LED - Calc cartridge

Cover compartment Boiler

Spring lift column assy

Foot assy

Wheel assy

E-ring ID 10

Cap wheel

Water tank reed switch assy

Auto cord winder Swiss

Auto cord winder EU

Steamer door Hot foiled

Panel left assy

Panel right assy

Panel front bottom

Back cover Top

Back cover Bottom

Water tank assy

Rinse tank assy

Stand electronics

SMPS electronics

Sensing probe assy

Guide soleplate

Cartridge Blue pack assy

GC9940

7-16

EXPLODED VIEW - STAND ASSY

K11

K10

K12

GC9940

8-16

EXPLODED VIEW - CHASSIS BOILER ASSY 23

GC9940

9-16

BLOCK DIAGRAM

STAND ELECTRONICS

CONTROLLER

IRON

BOILER

SMPS

FAN

PUMP

IRON E-VALVE

RINSE E-VALVE

MAINS

PLUG

24 V DC, GND,

DIR Sig, PWM Sig

IRON CORD

L,N,E,COMM

4x Conductor

24 V DC, 5 V DC, 2x GND

4x Conductor

Isolated 5V DV, GND

2x Conductor

L,N

2x Conductor

4x Conductor

3x Conductor

Note: CONN means Signal wire

GC9940

10-16

ELECTRICAL DIAGRAM

F4.8

COLUMN

1800mm AWG24 (XLPE)

2x AWG26

220 mm / Blue / AWG26 (XLPE)

100 mm / Blue / AWG26

500 mm / AWG26 (XLPE)

280 mm / White / AWG26

620 mm / AWG26 (XLPE)

400mm

Comm

SENSING PROBEIRON

PLUG

AWG26

LEGEND

4P HEADER (JST XHP-2)

Directly soldered to PCB

Female faston connector 4.8

Stocko ID1.7 Pin receptable RBB8000R1.7-0.5

Stocko ID1.9 Pin receptable RBB 7854.001 R1.9

JST XARR-04VF connector

2-pole SXH-002T-P0.6 terminal (Male)

2-pole SXH-002T-P0.6 terminal (Female)

M4.3, Stocko RSB 7206 A4-1 Ring Terminal

Male faston connector 0.8 mm thickness

Directly solder with heat shrink sleeve

2P HEADER (JST XHP-2)

Cordwinder

SMPS

SOLDER

4PH

4PT-M

4PT-F

F4.8

B19

F4.8

F4.8F4.8

F4.8

4PH2PH 2PH 2PH 2PH 2PH

W13

W14

24V

GND

W3 (DC)

L4 (L)

N4 (N)

GND

W11

9051-R4 (PUMP)

9051-R3 (EV3)

9051-R2 (EV2)

9051-R1 (EV1)

W6 W9 W12 W10 W8

STAND PCB

4239 017 7413

4239 017 7606/7607

4239 021 3427

4239 017 7418

4239 017 7406

FAN

4PH

F4.8

4239 017 7610

4239 017 7609

M4.8

EARTH DAISY CHAIN

F4.8

M4.8

4239 017 7414

4239 017 7426

4239 017 7741

Calc

LED

STDBY

LED

(mains)

ACC

LED

LEDLEDLEDReed swtLED

LED

S-S

WATER

TANK

REED SWT

WATER

TK EMPTY

4239 017 1235

LED-Water Tank Wire Assy

4239 017 1239

4239 017 7404

Reed Sw Wire Assy

4239 017 1238

S-S S-S

RINSE

TANK

DETECT

SWT 4239 017 1236

LED-Rinse Tank Wire Assy

4239 017 1237

Sw-Rinse Tank Wire Assy

F4.8

PUMP

F4.8

EV1 - IRON

Thermal

Fuse

BOILER

FUSE2

FUSE1 Thermal

Fuse

Thermistor

F4.8

EV3 - DRAIN

BOILER, SIDE VIEW

B19

F4.8

4239 017 1214

THERMAL

FUSE

F4.8

B17

B19

4PH

M4.8

S-S

2PH

SOLDER

4PT-M

4PT-F

3-pole receptable AMP 770333-1 (Female)

3P F

3-pole plug AMP 770331-1 (Male)

3P M

4-pole receptable AMP 770274-1 (Female)

4P F

4-pole plug AMP 770275-1 (Male)

4P M

2PT-M

2PT-F

2PH

SOLDER SOLDER

SOLDER SOLDER SOLDER

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