Philips GC6603/20 Manuel utilisateur

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

SpeedCare Steam Generator

GC6603/20

15/08

Product information

Fast & powerful crease removal

•Soleplate: Nonstick

•Vertical steam

•Steam Pressure: Max . bar

•Power:  W

•Continuous Steam up to:  g/min

Easy to use

•Water tank capacity:  ml

•Filling and emptying water: Extra large filling hole

•Refill any time

•Heatup time:  min

•Hose storage: Hose storage compartment

•Cord freedom (swivel):  degree cord freedom

•Hose length: . m

•Power cord length: . m

Calc management

•Suitable for tap water

•Calc clean solution: Smart Calc Clean

•Calc clean reminder

•Filtered water recommended

Safety Information

•This product meets the requirements regarding

interference suppression on radio and TV.

•After the product has been repaired, it should function

properly and has to meet the safety requirements

and legal regulations as officially laid down at this

moment.

Technical information

•Weight of iron : . kg

•Weight of iron  base : . kg

•Product dimensions : . x . x . cm

•Packaging dimensions : . x . x . cm

•Voltage :    V

•Frequency :    Hz

•Power :  W

GC6603/20

2-7

Disassembly advice - Iron

BUTTON 23

TOP COVER 17

CORD BUSHING 15

CONTROL & POWER PCBA 1, 18

STEAM KNOB 2

DIAL KNOB 16

CORD CLAMP 19

HOUSING 3

POTENTIOMETER BOX 14

STEAM TUBE CONNECTOR 6

Remove Screw A1, A2

Remove BUTTON 23

Remove Screw B1

Remove TOP COVER 17

Remove Screw C1

Remove CORD BUSHING 15

Remove CONTROL & POWER PCBA 1,18

Remove STEAM KNOB 2

Remove Screw D1

Remove DIAL KNOB 16

Remove Screw E1, E2

Remove CORD CLAMP 19

Remove HOUSING 3

Remove Screw F1, F2

Remove POTENTIOMETER BOX 14

Remove Screw G1, G2, G3

Remove STEAM TUBE CONNECTOR 6

Fig : Thermistor is part of the Power PBCA Asm

WIRE CONNECTOR 28

CONNECTION WIRE ASM 24

BASE 29

SOLEPLATE ASSY 8

Remove Screw A1, A2

Remove BUTTON 23

Remove Screw B1

Remove TOP COVER 17

Remove Screw C1

Remove CORD BUSHING 15

Remove CONTROL & POWER PCBA 1,18

Remove STEAM KNOB 2

Remove Screw D1

Remove DIAL KNOB 16

Remove Screw E1, E2

Remove CORD CLAMP 19

Remove HOUSING 3

Remove Screw F1, F2

Remove POTENTIOMETER BOX 14

Remove Screw G1, G2, G3

Remove STEAM TUBE CONNECTOR 6

Remove Screw H1, H2, H3, H4

Remove WIRE CONNECTOR 28

Remove CONNECTION WIRE ASM 24

Remove BASE 29

Remove SOLEPLATE ASSY 8

GC6603/20

3-7

Disassembly advice - Stand

SCREW CAP 57

SILICON CUSHION 56

INSULATION BASE 55

UNIT BASE COVER 51

BOTTOM FOOT 40

WATER TANK ASM 36

UNIT BASE BODY 43

Remove SCREW CAP 57

Remove Screws A1, A2

Remove SILICON CUSHION 56

Remove INSULATION BASE 55

Remove Screws C1, C2, C3, C4, C5, C6, C7

Remove UNIT BASE COVER 51

Remove BOTTOM FOOT 40

Remove Screws D1, D2, D3, D4, D5, D6, D7

Remove WATER TANK ASM 36

Remove UNIT BASE BODY 43

PUMP BRACKET 41, 44

PUMP ASSY 42

CORD CLAMP 45

CORD BOX COVER 50

TERMINAL BLOCK 46

SWITCH ASM 47

POWER CORD ASM 52

Remove SCREW CAP 57

Remove Screws A1, A2

Remove SILICON CUSHION 56

Remove INSULATION BASE 55

Remove Screws C1, C2, C3, C4, C5, C6, C7

Remove UNIT BASE COVER 51

Remove BOTTOM FOOT 40

Remove Screws D1, D2, D3, D4, D5, D6, D7

Remove WATER TANK ASM 36

Remove UNIT BASE BODY 43

Remove Screw E1, E2

Remove PUMP BRACKETS 41, 44

Remove PUMP ASSY 42

Remove Screw F1, F2, F3, F4

Remove CORD CLAMP 45

Remove Screw G1

Remove CORD BOX COVER 50

Remove Screw H1

Remove TERMINAL BLOCK 46

Remove Screw I1, I2

Remove SWITCH ASM 47

Remove POWER CORD ASM 52

GC6603/20

4-7

Power cord

Hose cord

Power board

Dosing head

Soleplate

Thermistor

Control board

Fixed water tank

Stand Iron

Water pump

Pressure relief valve

(opens at 2 bar)

Potentiometer (connected to T-dial

to set soleplate’s temperature)

Part lists & Electrical diagram - Iron/Stand

Pos Service code Description

    Control PCB Box

a    Control PCB Assy

b    Control PCB Box

    Steam Knob

    Housing

    Knob Cylinder

    Knob Spring

    Steam Tube Connector

    Thermal Insulation Pad

    Soleplate ASM

    Silicon Fiber Tube

    Threat Clamp

    Bend Connector

    Throat Clip

    Seal Ring 

    Potentiometer Box

    Cord Bushing

    Dial Knob

    Top Cover  Lamp Cover

    Power PCB ASM  Power PCB

    Cord Clamp

    Silicon Pad

    Spring 

    Switch Hole Cover

    Button

    Connection Wire ASM

    Iron Base Support

    Bracket

    Fuse Clamp

    Wire Connector

    Base

 N/A

Pos Service code Description

 N/A

 N/A

 N/A

    Spring 

 N/A

    Water Tank ASM

    Seal Ring

    Water Tube Connector

    Silicon Tube

    Bottom Foot

     Pump Bracket 

    Pump (JYPC)

    Unit Base Body

     Pump Bracket 

    Cord Clamp

    Terminal Block

    Switch ASM

    Safety Valve ASM

    Silicon Tube

    Cord Box Cover

    Unit Base Cover

    Power Cord ASM

 N/A

 N/A

    Insulation Base

    Silicon Cushion 

    Screw Cap

    Water Inlet Cover

    Calc Clean ContainerSticker

GC6603/20

5-7

Exploded view - Iron

GC6603/20

6-7

C1 C2

I1 I2

C5 C7

38 42 44

Exploded view - Stand

GC6603/20

7-7

•Due to the high wattage of the iron, only the specified cord set must be used.

•Should damage be observed on the POWER CORD ASM 52, it must be replaced.

•Continued usage is not allowed.

•If UNIT BASE BODY 43 is provided without type plate information eg. Type number, voltage etc. When replacing the cover,

engrave the type number & voltage on the type plate with a sharp object.

•After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulation

as laid down & officially established at this moment.

•The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check the soleplate temperature is within IEC requirement.

Soleplate temperature ( Deg C)

Materials, for example

Test-

point

Minimum Maximum

  All fabric types

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at  V supply, the EARTH leakage current must be less than . mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of product during operation.

Check that the functionality of the product (product dependent) eg. Steaming, steam trigger, variable steam, SOS, PCBA

etc is working properly.

4. Loose part

Check that there are no loose parts eg. Extra screws in the product that can cause shortcircuit or product malfunctions.

5. Fuse open circuit

When replacing fuse, to also service the water tubes which is probably choked with calc.

6. PCBAs ESD control

All failed PCBAs including to be packed with ESD bags for shipment.

7. Screws

Screws should be the dened screws in terms of length and material used.

The torque of the thermistorsoleplate screw is  kg f.cm.

Repair Instruction

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