Pfeiffer Vacuum HILOBE 1004 Manuel utilisateur

OPERATING INSTRUCTIONS

Original

HILOBE 1004 | 1304 | 2104

Roots pump

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new roots pump should support you

in your individual application with full performance and without malfunctions. The name

Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete

range of top-quality products and first-class service. From this extensive, practical experience

we have gained a large volume of information that can contribute to efficient deployment and

to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 8

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 10

2 Safety 11

2.1 General safety instructions 11

2.2 Safety instructions 11

2.3 Safety precautions 14

2.4 Limits of use 15

2.5 Proper use 15

2.6 Foreseeable misuse 16

2.7 Personnel qualification 16

2.7.1 Ensuring personnel qualification 16

2.7.2 Personnel qualification for maintenance and repair 17

2.7.3 Advanced training with Pfeiffer Vacuum 17

3 Product description 18

3.1 Function 18

3.1.1 Drive 19

3.1.2 Cooling 20

3.1.3 Mounting orientations 20

3.2 Identifying the product 20

3.3 Product features 20

3.4 Scope of delivery 20

4 Transportation and Storage 21

4.1 Transporting the vacuum pump 21

4.2 Storing the vacuum pump 22

5 Installation 23

5.1 Installing the vacuum pump 23

5.2 Mounting orientations 23

5.3 Filling with lubricant 24

5.4 Connecting the vacuum side 25

5.5 Connecting the fore-vacuum side 26

5.6 Connect the switch box 27

5.7 Connect the temperature sensors and fan 28

5.8 Establishing mains connection 28

6 Interfaces 30

6.1 "Remote" interface 30

6.1.1 Voltage output 30

6.1.2 Inputs 31

6.1.3 Outputs 31

6.1.4 RS-485 31

6.2 Interface RS-485 31

6.3 Pfeiffer Vacuum protocol for RS-485 interface 32

6.3.1 Telegram frame 32

6.3.2 Telegram description 33

6.3.3 Telegram example 1 33

Table of contents

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6.3.4 Telegram example 2 33

6.3.5 Data types 34

7 Parameter set 35

7.1 General 35

7.2 Control commands 35

7.3 Status requests 36

7.4 Set value settings 37

7.5 Additional parameter for the DCU 37

8 Operation 38

8.1 Putting the vacuum pump into operation 38

8.2 Switching on the vacuum pump 38

8.3 Configuring the connections with the Pfeiffer Vacuum parameter set 38

8.4 Operating modes 39

8.4.1 Normal operation 39

8.4.2 Stand-by operation 40

8.4.3 Operation speed setting mode 40

8.5 Operation monitoring 40

8.5.1 Operating mode display via LED 40

8.5.2 Temperature monitoring 40

8.5.3 Checking the lubricant level 41

8.6 Switching off and venting 41

9 Maintenance 42

9.1 Maintenance information 42

9.2 Checklist for inspection and maintenance 42

9.3 Cleaning the air filter 43

9.4 Changing the lubricant 44

9.4.1 Draining the lubricant 44

9.4.2 Filling the lubricant 45

10 Decommissioning 47

10.1 Shutting down for longer periods 47

10.2 Recommissioning 47

10.3 Disposing of the vacuum pump 47

11 Malfunctions 48

11.1 General 48

11.2 Troubleshooting 48

11.3 Error codes 49

11.4 Warning and error messages when operating with DCU 49

12 Service solutions from Pfeiffer Vacuum 51

13 Ordering spare parts packs 53

14 Accessories 54

14.1 Accessory information 54

14.2 Ordering accessories 54

15 Technical data and dimensions 56

15.1 General 56

15.2 Substances in contact with the media 56

15.3 Technical data 56

15.4 Dimensions 58

Declaration of conformity 61

Table of contents

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List of tables

Tbl. 1: Stickers on the product 9

Tbl. 2: Abbreviations used 10

Tbl. 3: Permissible ambient conditions 15

Tbl. 4: Features of the roots pumps 20

Tbl. 5: Plug arrangement of the D-Sub socket, 15-pin 30

Tbl. 6: Features of the RS-485 interface 32

Tbl. 7: Explanation and meaning of the parameters 35

Tbl. 8: Parameter set | Control commands 36

Tbl. 9: Parameter set | Status requests 36

Tbl. 10: Parameter set | Reference value inputs 37

Tbl. 11: Parameter for DCU functions 37

Tbl. 12: Configuration with parameters [P:019] and [P:024] 39

Tbl. 13: Configuration with parameters [P:060] and [P:061] 39

Tbl. 14: Meaning of the LEDs 40

Tbl. 15: Maintenance intervals 43

Tbl. 16: Troubleshooting 48

Tbl. 17: Error messages of the electronic drive unit 49

Tbl. 18: Warning messages of the electronic drive unit 49

Tbl. 19: Warning and error messages when using a DCU 50

Tbl. 20: HiLobe spare parts packs 53

Tbl. 21: Accessories 54

Tbl. 22: Consumables 55

Tbl. 23: Conversion table: Pressure units 56

Tbl. 24: Conversion table: Units for gas throughput 56

Tbl. 25: Materials that make contact with the process media 56

Tbl. 26: Technical data HiLobe | vertical direction of flow 57

Tbl. 27: Technical data HiLobe | horizontal direction of flow 58

List of tables

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List of figures

Fig. 1: Position of stickers on product with vertical direction of flow 9

Fig. 2: Position of stickers on product with horizontal direction of flow 10

Fig. 3: Max. permissible pressure differential between input and output sides, in ac-

cordance with pump rotation speed

Fig. 4: Design, vertical direction of flow 18

Fig. 5: Design, horizontal direction of flow 19

Fig. 6: Design, switch box 19

Fig. 7: Transporting the vacuum pump 22

Fig. 8: Mounting orientation: Vertical direction of flow 23

Fig. 9: Mounting orientation: Horizontal direction of flow 24

Fig. 10: Filling with lubricant 25

Fig. 11: Connect the switch box 27

Fig. 12: Connect the extension cable 28

Fig. 13: Mains connection pin assignment 29

Fig. 14: Pin assignment of the D-Sub socket, 15-pin 30

Fig. 15: Cross-link via connection RS-485 using connection cables and accessories 32

Fig. 16: Replace the baffle strainer of the fan 43

Fig. 17: Drain the lubricant 45

Fig. 18: Filling with lubricant 46

Fig. 19: HiLobe 1004, HiLobe 1304, HiLobe 2104 | DN 100 59

Fig. 20: RC 4000 electronic drive unit 60

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

These operating instructions are for customers of Pfeiffer Vacuum. They describe the function of the

designated product and provide the most important information for safe usage of the product. The de-

scriptions comply with applicable directives. All information provided in these operating instructions refer

to the current development status of the product. The documentation remains valid as long as the cus-

tomer does not modify the product in any way.

1.1.1 Applicable documents

Document Number

Declaration of conformity A component of these instructions

You can find this document in the Pfeiffer Vacuum Download Center.

1.1.2 Variants

●HiLobe 1004

●HiLobe 1304

●HiLobe 2104

●HiLobe 1004 H

●HiLobe 1304 H

●HiLobe 2104 H

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

About this manual

7/62

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meaning.

D-35641 Asslar

Mod .: HiLobe 2104

P/N .: PP V22 400

S/N .: 12036349

Made in Germany 2019/11

320-500 V 50/60 Hz

Oil: P3 0.65 l

S(N2): max. 2100 m3/h

n: max. 12000 1/min

Mass: 115 kg

Rating plate (example)

The rating plate for the vacuum pump is located on the front of

the vacuum pump drive.

D-35641 Asslar

Mod.: RC 4000

P/N PP 100 075

S/N 12345637

Input 320-500 V 50/60 Hz 16 A

Output 400 V 12A

Mass 12 kg Made in Germany 2018/07

C US

TÜV Rheinland

Rating plate of the electronic drive unit

The rating plate is located on the switch box of the electronic

drive unit.

Supply connection

use only the original supply plug

3~/PE

Mains power supply

This sticker indicates that you must use the original power sup-

ply connector.

Operating instructions note

This sticker indicates that this operating instructions must be

read before performing any tasks.

Warning hot surface

This sticker warns of injuries caused by high temperatures in

case of touching without protection during operation.

About this manual

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warranty seal

Closure seal

The product is sealed ex-factory. Damaging or removing a clo-

sure seal results in loss of the warranty.

Oil can

The "Oil can" sticker indicates the filler screws for lubricant.

Tbl. 1: Stickers on the product

123

Fig. 1: Position of stickers on product with vertical direction of flow

1 Closure seal 5 Warning notice: hot surface

2 Rating plate of the electronic drive unit 6 Note: Read the operating instructions

3 Note: Original power supply connector 7 Rating plate of the vacuum pump

4 Note: Filling ports for lubricant

About this manual

9/62

12354

876

Fig. 2: Position of stickers on product with horizontal direction of flow

1 Closure seal 5 Rating plate of the vacuum pump

2 Rating plate of the electronic drive unit 6 Warning notice: hot surface

3 Note: Original power supply connector 7 Note: Read the operating instructions

4 Note: Filling ports for lubricant 8 Note: Filling ports for lubricant

1.3.4 Abbreviations

Abbreviation Explanation

DCU Display Control Unit

HPU Handheld Programming Unit

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description:

Example: [P:xxx] Software version

PE Earthed conductor (protective earth)

n.c. not connected

RS-485 Standard for a physical interface for asynchronous serial data transmission (Recom-

mended Standard)

remote 15-pin D-Sub connecting socket on the control panel of the switch box

Ssc Short-circuit capacity

FKM Fluoropolymer rubber

FC Frequency converter

BA Operating instructions

SI Service instructions

PV Pfeiffer Vacuum

Tbl. 2: Abbreviations used

About this manual

10/62

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