PermaGreen Supreme ULTRA SE A1A Mode d'emploi

Repair Manual

Ride-On Ultra SE Spreader Sprayer

MODEL

Model# ULTRA SE A1A

Serial #__________________

FOR TECHINCAL SUPPORT

For additional instructions please call 800.346.2001, or your local distributor (below)

Direct all inquiries to:

DOCUMENT ID: U005M

Perma Green Supreme, Inc.

5609 Murvihill Rd

Valparaiso, IN 46383-8324

[email protected]

TABLE OF CONTENTS

This manual contains information on repair of the Ride-On® Ultra Spreader Sprayer safely. For technical support,

parts orders, or warranty inquires, please call Perma Green Supreme, Inc. at 800.346.2001 or your local distributor

(on page 1).

All information in this publication is based on the latest product information available at the time of printing. Perma

Green Supreme, Inc. reserves the right to make changes without notice and without obligation.

This manual should be considered a permanent part of the machine. Record the serial number for ordering parts and

when making technical or warranty inquiries.

INTRODUCTION

page2

DOCUMENT ID: U005M

Pressure Unloader Valve (clean)..................................... 3

Pump (replace)................................................................ 3

Spray Tank (replace)....................................................... 4

Nozzles (clean/replace).................................................. 4

SPRAY SYSTEM

Hopper (replace)............................................................. 5

Deector Lever & Cable (replace).................................... 5

Hopper Shut-Off Plate (replace)...................................... 6

SPREAD SYSTEM

DRIVE-TRAIN RELATED

Engine Removal & Installation......................................... 7

Engine Oil (change)......................................................... 8

Drive Belt (replace).......................................................... 8

Clutch Removal & New Installation.................................. 9

Clutch Arm (replace)........................................................ 10

Idler Pulley (replace)....................................................... 10

Shift Rod Ends (replace).................................................. 11

Transaxle (replace).......................................................... 11

Articulating Joints (replace)............................................ 12

Roller Bearings (replace)................................................. 12

Brake Adjustment............................................................ 13

Battery (change out)....................................................... 13

Grease Machine................................................................ 14

Winterize Machine............................................................ 14

GENERAL MAINTENANCE

DOCUMENT ID: U005M

Replace Pump

1 Loosen hose clamps and disconnect hoses from pump

2 Unplug electrical connector from pump

3 Unscrew the (4) 10-24 nuts from the pump using 3/8” nut driver

4 Remove pump

5 Remove pump wiring harness including pump switch and replace with new harness

6 Put on new pump assembly on leg bolts

7 Tighten the (4) 10-24 nuts

8 Plug wiring harness together

9 Reconnect hoses

10 Re-run wiring harness and connect

TOOLS

3/8” nut driver

Pliers

1 Unscrew 10 PSI pressure cap (A)

2 Clean or replace (if needed) the rubber diaphragm

3 Rinse cap/diaphragm under running water

4 Replace cap (hand tighten only)

Clean Pressure Unloader Valve

TOOLS

none

page3

Cleaning Nozzle Parts

1 Unscrew pressure cap from top of each nozzle assembly

2 Clean or replace diaphragm

3 Unscrew nozzle caps to remove strainer screen, nozzle tip and gasket

4 Examine parts and either clean by running under water, or replace as needed

5 Reinstall nozzle assemblies

TOOLS

none

DOCUMENT ID: U005M

1 With 7/16” socket or 7/16” wrench, remove the (4) tank bolts. If the tank threads strip out,

use a pry bar to force the tank loose

2 Remove 3/8” clear hose from back of tank

3 Remove the (2) hose clamps and then remove the 1/4” braided hose

4 Remove tank

5 Set new tank in place

6 Reinstall in the (4) tank bolts

7 Reconnect all hoses

Replacing Weed Control Tank

TOOLS

7/16” socket

7/16” wrench

Pliers

page4

DOCUMENT ID: U005M

Replacing the Hopper

1 Remove the (4) 7/16” nuts

2 Remove shoulder bolt connecting the slide plate to the hopper linkage

3 Lift hopper off frame

4 Remove right side pattern adjusting cable

5 Install new hopper on frame

6 Replace and tighten the (4) 7/16” nuts

7 Replace the shoulder bolt

8 Replace the right-side pattern adjusting cable

TOOLS

7/16” nut driver

3/8” wrench

1/8” Allen wrench

Phillips head screwdriver

Pliers

Replace Deector Lever & Cable

1 With 1/4” wrench, loosen stop nut (A) to allow you to disengage wire from control arm

2 With 7/16” wrench and Phillips screwdriver, remove and replace lever (B)

3 Re-engage wire and tighten stop nut

TOOLS

7/16” nut driver

3/8” wrench

Phillips head screwdriver

page5

Replacing the Shut-Off Plate Guide

1 Remove spring clip (A)

2 Remove agitator arm (B)

3 With Phillips screwdriver, remove the (6) 10-24 screws

4 Remove agitator cam (C) and main slide plate (checking for wear) from shut off plate guide (D)

5 Clean bottom of hopper, agitator cam and main slide plate (removing dirt and grit)

6 Install cam and main slide plate onto new shut-off plate guide

7 Replace and tighten the (6) 10-24 screws

8 Replace agitator arm

9 Replace spring clip

Top View Bottom View

TOOLS

Flathead screwdriver

Phillips screwdriver

Hammer

page6

DOCUMENT ID: U005M

Engine Removal & Installation

1 Tip machine on its front end (nose)

2 Remove the 3 engine bolts with the 2) 1/2” wrenches

3 Remove spinner sleeve from engine

4 Remove drive belt

5 Remove throttle cable from engine

6 Remove starter plug connecting to engine

7 Remove kill wire plug from engine

8 Tip machine back upright

9 Remove engine making sure spinner shaft comes loose from engine

10 Install new engine on frame

11 Top machine on front end (nose)

12 Line up spinner shaft

13 Install the 3 engine bolts

14 Connect kill wire

15 Connect wiring harness

16 Tip machine back upright

17 Connect throttle cable

18 Connect drive belt (start at clutch pulley rst)

TOOLS

(2) 1/2” wrench

1/2” nut driver

1/4” wrench

1/4” Allen wrench

Flathead screwdriver

page7

DOCUMENT ID: U005M

Replacing the Drive Belt

1 Push clutch pulley arm to left front side of machine and hold

2 Take old belt off starting from transaxle pulley rst

3 Put on new belt starting by slipping over clutch pulley rst, then transaxle pulley

4 Release clutch arm

TOOLS

none

Change Engine Oil

1 Top nose on its front end (nose)

2 Using 3/8” socket extension, loosen ONLY the drain plug (D)

3 Place wheels back on ground

4 Slide at oil pan under and remove drain plug

5 After completely drained, reinstall drain plug

6 Rell with oil (22 oz. or .65 liters) SAE 30, 5W-30, or 10W-30 depending on temperature

TOOLS

3/8” socket extension

Flat oil/collection pan

page8

DOCUMENT ID: U005M

Clutch Removal & New Installation

1 Remove drive belt

2 With channel locks, grab between spring and pad of clutch

3 With 9/16” socket, remove bolt from clutch

4 Remove lock washer, hardened cap washer, (2) spacer bushings, and seal

5 Remove clutch with pulley puller positioned around drive belt pulley

6 Clean shaft, apply anit-seize to shaft, and install new clutch assembly

7 Install clutch seal

8 Install (2) spacer bushings

9 Install hardened cap washer, lock washer, and bolt

10 Tighten down 9/16” bolt

11 Replace drive belt

TOOLS

9/16” socket wrench

Channel locks

Flathead screwdriver

Pulley puller

Anti-seize formula (hardware store)

page9

Remove / Replace Idler Pulley

1 Remove idler pulley using 5/16” Allen wrench and 9/16” wrench

2 Replace with new idler pulley assembly

3 Tighten bolts

4 Pack top of bearing with grease and replace seal

TOOLS

5/16” Allen wrench

9/16” wrench

Replacing Clutch Arm

1 Remove eye bolt with 7/16” nut driver and disconnect the spring

2 Remove 3/8” hair bin from the pivot pin

3 Push in 3/8” clevis pin all the way through, which will remove clutch arm

4 Line up new clutch arm with clutch arm bracket

5 Push in clevis pin and lock in with 3/8” hair pin

6 Install spring

7 Apply thread locker and tighten the eye bolt with 7/16” nut driver

TOOLS

7/16” nut driver

Pliers

DOCUMENT ID: U005M

page

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