Performance Tool W1651 Manuel utilisateur

10 TON HYDRAULIC RAM SYSTEM

OWNER’S MANUAL

Item Number W1651

WARNING

It is the owner and/or operators’ responsibility to study all WARNINGS, operating, and maintenance

instructions contained on the product label and instruction manual prior to operation of this product.

The owner/operator shall retain product instructions for future reference.

The owner and/or operator are responsible for maintenance, maintaining all decals or warning labels

and while in use, maintaining the unit in good working order. If the owner and/or operator are not

fluent in English, the product warnings and instructions shall be read and discussed with the

operators’ native language by the purchaser/owner or his designee. Make sure that the operator

comprehends its contents. Safety information shall be emphasized and understood prior to usage.

The product shall be inspected per the operating instructions.

Users of this product must fully understand these instructions. Each person operating this product

must also be of sound mind and body and must not be under the influence of any substance that

might impair their vision, dexterity, or judgment.

Protect yourself and others by observing all safety information.

Failure to comply with instructions could result in personal injury and/or property damage!

If you encounter any problems or difficulties, please contact our customer service department at:

1-800-426-1262 between 6:30 a.m. and 4:30 p.m. Pacific time.

Capacity: ............................... 10 Ton (20,000 lbs.), 5 Ton (10,000 lbs.) with extensions

Ram Travel: .................................................................................................................. 6 in.

Extension Pole Length:............................................................................... 5 ft. Maximum

Spreader Wedge Capacity:.................................... 1/2 Ton, 3 3/4 in. Maximum Opening

Hose Length:................................................................................................................. 6 ft.

SAFETY GUIDELINES / DEFINITIONS

UNPACKING AND INSPECTION

SPECIFICATIONS

IMPORTANT SAFETY INFORMATION

Specifications are subject to change without notice

WARNING

READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE

OPERATING THIS TOOL. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY AND/OR

PROPERTY DAMAGE AND WILL VOID WARRANTY.

This instruction manual is intended for your benefit. Please read and follow the safety, installation, maintenance and

troubleshooting steps described within to ensure your safety and satisfaction. The contents of this instruction manual are

based upon the latest product information available at the time of publication. The manufacturer reserves the right to make

product changes at any time without notice.

After opening the carton, unpack your new product and related parts & accessories. Please inspect it

carefully for any damage that may have occurred during transit. Please check it against the

photograph on carton. If any parts are missing, please call customer service at 1-800-426-1262

between 6:30 a.m. and 4:30 p.m. Pacific time.

WARNING DO NOT operate this product if damaged during shipment, handling or misuse. Do not operate the

product until the parts have been replaced or the fault rectified. Failure to do so may result in serious personal injury

or property damage. All damaged parts must be repaired or replaced as needed prior to operating this product.

Check to see that all nuts, bolts and fittings are secure before putting this product into service. If you have any

questions, or require assistance with damaged or missing parts, please contact our factory customer service

department at: 1-800-426-1262.

Please have the serial number, model number, and date of purchase available for reference when calling.

WARNING: Read and understand this entire instruction manual before attempting to assemble,

install, operate or maintain this product. Failure to comply with the instructions may result in serious

personal injury and/or property damage!

The following signal words are used to emphasize safety warnings that must be followed when using

this product:

DANGER Indicates an imminently hazardous

situation that, if not avoided,

WILL result in death or serious

injury.

WARNING Indicates a potentially hazardous

situation that, if not avoided,

COULD result in death or serious

injury.

CAUTION Indicates a potentially hazardous

situation that, if not avoided,

MAY result in minor or moderate

injury.

NOTICE Indicates important information,

which if not followed,

MAY cause damage to equipment.

IMPORTANT SAFETY INFORMATION

1. Study, understand, and follow all instructions

before operating this device.

2. DO NOT exceed rated capacity. Overloading

can cause damage to or failure of this tool.

3.Useonlyaccessoriesthatareidentiedbythe

manufacturerforthespecictoolmodel.Use

of an accessory not intended for use with the

specictoolmodel,increasestheriskofinjury

and/or property damage.

4. Wear ANSI approved safety goggles and

heavy duty work gloves during use.

5. Avoid off center loads. If the Pump (1) seems

unusually hard to operate, immediately stop.

Adjust the Ram to eliminate or diminish an

off center load. The Flange Base and Flange

Head must only be used together to prevent

an off center load.

6. Protect the Hose. Do not drop heavy objects

on the Hose (P16). Avoid sharp kinks in the

Hose. Maintain proper clearance to avoid

damage to the Hose and Couplers.

7. Do not alter this product in any way.

8. Keep your work area clean and well lit. Clut-

tered work areas invite accidents.

9. Keep bystanders, children and visitors away

while operating this product. Distractions can

cause you to lose control.

10. Stay alert. Watch what you are doing and

use common sense when operating this

product. Do not use this product while tired

orundertheinuenceofdrugs,alcoholor

medication. A moment of inattention while

operating may result in serious personal

injury.

11. Store tools/equipment out of reach of

children and other untrained persons. Tools

and equipment are dangerous in the hands

of untrained users.

12. Tool/equipment service must be performed

onlybyqualiedrepairpersonnel.Service

ormaintenanceperformedbyunqualied

personnel could result in a risk of injury.

13. When servicing this product, use only identi-

cal replacement parts - refer to attached,

product-specicpartslistanddiagram.Fol-

low instructions in the Care & Maintenance

section of this manual. Use of unauthorized

parts or failure to follow maintenance instruc-

tions may create a risk of injury and may void

any applicable warranty.

14. Maintain labels and nameplates on this

product. These carry important information. If

unreadable or missing, contact Performance

Tool® for a replacement.

15. Industrial applications must follow OSHA

requirements.

16. The warnings, precautions, and instructions

discussed in this manual cannot cover all

possible conditions and situations that may

occur. The operator must understand that

common sense and caution are factors,

which cannot be built into this product, but

must be supplied by the operator.

WARNING: This product and its packaging con-

tain a chemical known to the State of California

to cause cancer, birth defects, or other reproduc-

tive harm.

PACKAGING CONTENTS

Ram Attachments:

1. The Extensions (5-8) connect in different

combinations to reach desired lengths.

2. The Male Connector (14) is used to con-

nect the female end of the Ram (3) to a

Base.

3. The Flat Base (9) is typically used on the

stationary side to spread out the force of

the Ram (3).

4. The V-Base (13) is used to offset the

force of the Ram (3) when there is not a

straight line between the stationary side

and the damaged side, or to spread out

force on curved surfaces.

SETUP INSTRUCTIONS

PACKAGING CONTENTS

1 Pump 1

2 Spreader Wedge 1

3 Ram 1

4 Case 1

5 4 1/4 in. Extension 1

6 10 in. Extension 1

7 14 1/2 in. Extension 1

8 20 1/2 in. Extension 1

9 Flat Base 1

10 Ram Toe 1

11 Plunger toe 1

12 Wedge head 1

13 V-base 1

14 Male Connector 1

15 Cap Head 1

16 Rubber head 1

# Description Quantity # Description Quantity

10 12 13

14 15

5. The Cap Head (15) is typically used on

the pushing end to prevent slipping.

6. The Rubber Head (16) is typically used

for popping dents out of sheet metal such

as doors or body panels and to minimize

damage to the work surface.

7. The Wedge Head (12) is used to repair

small dents and areas located in angles

and tight spaces.

8. The Ram Toe (10) and Plunger Toe (11)

are used together to allow spreading in

areasthattheRamcannottinto.

Ram Setup:

Note: When positioning the Ram (3) use a

smaller attachment on the side that

is to be bent instead of the stationary

side. If the stationary side is in dan-

ger of being bent or damaged, place

a block of wood or other material

behind the Flat Base (9) to distribute

pressure over a greater area.

1. Clean the end of the Hose and the inlet

on the Ram (3). Unscrew and save the

End Plugs located on the end of the hose

and Ram (3).

2. Attach the Hose to the Ram.

3. Assemble attachments as shown in

gure1and2.

Note: If using the Plunger Toe and Ram

Toe, thread the Ram Toe onto the

Ram completely and align the

Plunger Toe to it.

Spreader Wedge Setup:

The Spreader Wedge (2) is used when the

Ram(3)istoolongtotbetweenthestation-

ary side and the damaged area.

1. Clean the end of the hose and the inlet on

the Spreader Wedge (2).

2. Unscrew and save the End Plugs located

on the end of the hose and Spreader

Wedge (2).

3. Attach the Hose to the Spreader Wedge

(2),asshowningure3.

SETUP INSTRUCTIONS

Note: The Flange Base and Flange Head must only be used together to prevent an off

center load.

Note: When positioning the Ram (3) use a smaller attachment on the side that is to be

bent instead of the stationary side. If the stationary side is in danger of being bent

or damaged, place a block of wood or other material behind the Flat Base (9) to

distribute pressure over a greater area.

Fig. 1

Fig. 2

Fig. 3

Ram (3)

Spreader

Wedge (2)

Male

Connector (14)

Extension Bars (5-8)

as needed

Extension Bars (5-8)

as needed

Pump (1)

V-base (13) or

Flat Base (9)

Cap Head (15)

Rubber Head (16)

or Wedge Head (12)

Plunger

Toe (11)

Ram

Toe (10)

1. Check the Hydraulic Fluid Level, following

the instructions in the Bleeding the pump

section, if needed.

2. Determine which direction the frame

needs to be bent.

3. Remove any obstructions that could be

damaged or are in the way.

Note: When using the Pump (1) in a verti-

cal position, keep the Hose (3) end

of the Pump downward.

4A. Using Ram (2):

a. Connect the appropriate Base

(13,15,17) to the stationary side of

the Ram (2), and connect the ap-

propriate head to the pushing end of

the Ram.

GENERAL OPERATION

NOTICE During shipment or handling, air in the pump can become trapped in the

hydraulic system causing the pump to malfunction.

BEFORE USE

Bleeding The Pump:

1. SetPump(1)atonalevelsurface.

2. Remove the Fill Screw (A). The O-ring (B) should come off with it.

3. Theuidlevelshouldbenearthebottomoftheopening.Ifrequired,addhighgrade

hydraulicuid.

4. Make sure the O-ring (B) is still in place around the Fill Screw (A) and thread the Fill

Screw into the Pump securely. Do not use thread seal tape.

5. Firmly close the Release Valve (C) by turning it clockwise.

6. Press the tip of the Coupling (D) against a hard surface and pump the pump handle.

7. Continuepumping,untilthehydraulicuidcomingouttheendofthecouplertipisfree

of air bubbles.

8. Rechecktheuidlevelandadduidif

necessary.

9. Turn the Release Valve counterclock-

wise to release the pressure in the pump

and hose.

10.Changethehydraulicuidyearly.

Remove the Fill Screw (A) and tilt the

Pump(1)todrainouttheolduid.Rell

thehydraulicuidandbleedthesystem

several times to ensure all air is out of

the system.

Fig. 4

WARNING: Read and understand all the previous sections before use of this product. Failure to

comply with those sections may result in serious personal injury and/or property damage!

Note: When repairing larger body panel

dents such as a dented door, fender

or quarter-panel use the Rubber

Head (11) on the pushing end.

b. If using the Flange Base (15) or

Flange Head (14): Thread the Flange

Base onto the Ram completely and

align the Flange Head to it. The

Flange Base and Flange Head must

only be used together to prevent off-

center load.

c. Position the Ram (2) so that the Base

is resting against a frame member

opposite the damaged area. It must

also be in line with the direction in

which the damaged area needs to

be pushed. The vehicle body part

1. Before each use, inspect the general

condition of the product. Check for

broken, cracked, or bent parts, loose or

missing parts, and any condition that

may affect the proper operation of the

product. Any equipment that appears

damaged in anyway must be removed

from service. Have the problem cor-

rected before further use. DO NOT use

damaged equipment.

2. Replace worn or damaged parts with

Performance Tool® replacement parts.

Besurethatonlyqualiedperson-

nel perform repairs. DO NOT attempt

to weld, rivet or otherwise repair this

device.

CARE & MAINTENANCE

Monthly maintenance is recommended. Lubrication is critical to the ram and

pump as they support heavy loads. Any restriction due to dirt, rust, etc. can cause

either slow movement or cause extremely rapid jerks, damaging the internal com-

ponents. The following steps are designed to keep the pump and ram maintained

and operational.

GENERAL OPERATION

must be stronger than the area to be

bent or it may be damaged. A block

of wood or a towel may be used to

protect the body part.

d. Aim the pushing end towards the

area that needs to be repaired,

and slowly apply pressure with

the Pump (1).

Note: To prevent damage, do not overex-

tend the Ram.

4B. Using Spreader Wedge (10):

a. Place the Spreader Wedge (10) so

that the hinged (pushing) arm is rest-

ing against the part to be moved and

the stationary arm is resting against a

non-movable base.

b. Carefully hold the Spreader Wedge

in position and apply the Pump (1)

pressure.

5. Once both ends have made contact, move

as far away as possible and continue to

slowly apply pressure to the damaged area

until the desired bend has been made.

CAUTION Keep hands away from contact

areas and tight spaces. The

tool may slip and cause injury.

6. When the damaged area has been bent to

the desired position, slowly turn the Release

Valve (10C) counterclockwise to release the

hydraulic pressure and remove the Ram (2)

or Spreader Wedge (10).

7. Clean all hydraulic ports and cover them

with clean End Plugs to prevent contamina-

tion and damage.

3. Before each use, thoroughly test the

equipment for proper operation prior to

its actual use. If the equipment appears

not to be working properly, follow bleed-

ing instructions on page 6.

4. When the product is not in use, ram and

pump piston should be in fully down

position to keep their machined surfaces

free from corrosion.

5. Keep the surface of this equipment and

itsaccessoriesfreeofhydraulicuid

and grease. Use only a mild detergent

and damp cloth when cleaning. Do not

useaammableorcombustiblesolvent

to clean this tool or its accessories.

6. For best results, use only hydraulic

uidwitharatingofSAE20forrells.

Checkuidlevelwithpumpinfullydown

position.

7. Change the hydraulic oil at least once

every three years:

a.SetPump(1)atonalevelsurface.

b. Remove the Fill Screw (A). The O-

ring (B) should come off with it.

c. Tip the pump to allow the old hy-

draulic oil to drain out of the housing

completely, and dispose of the old

hydraulic oil in accordance with local

regulations.

d. With the Pump upright, completely

llthehousingwithahighquality

hydraulic oil (not included) until the

oil just begins to run out of the oil

llhole.BeVERYCAREFULnotto

allow dirt or foreign matter into the

system.

CARE & MAINTENANCE

Fig. 5

e. Make sure the O-ring (B) is still in

place around the Fill Screw (A) and

thread the Fill Screw into the Pump

securely. Do not use thread seal

tape.

f. Firmly close the Release Valve (C) by

turning it clockwise.

g. Clean with a clean cloth using a

detergent or mild solvent.

NOTE:

Problems listed above with more than one solution may have a combination of causes. Please be sure

that all solutions listed for each problem have been checked to eliminate possibility of further trouble.

Sometimes solutions may need to be repeated for best results.

TROUBLESHOOTING

This Performance Tool® product was constructed with quality materials and workmanship

and will give you many years of trouble free use when cared for as described in the "Care

& Maintenance" section on page 7-8. However, as with any mechanical device, periodic

adjustments are necessary to maintain a peak level of performance. Should this product

be displaying any of the following symptoms, the simple procedures shown below will

correct the problem.

WARNING:

Remove all equipment from service before making adjustments

●●●

●

● ●

●

Power unit may

be low in fluid.

With pump on

level surface and

in down position,

remove filler plug

and add clean

hydraulic jack fluid

to level of filler.

Power unit may

be air bound.

Open the release

valve a minimum

of 2 full turns.

Pump the handle

a minimum of 20

full strokes to

purge air from the

system.

Valve may not be

closing

completely.

To seat valves:

a.) Close release

valve.

b.) With pump in

fully lowered

position,

manually raise

lifting arm as

high as

possible.

c.) Open release

valve and

allow pump to

descend to

lowered

position

Will not lift load

Will not hold load

Will not lift to full height

Pump feels "spongy" under load

Handle raises under load

Handle lowers under load

REPLACEMENT PARTS LIST

P01 Valve Block 1

P02 Oil Filter 1

P03 O-ring 1

P04 Reservoir 1

P05 Tie Rod 1

P06 Nylon Ring 1

P07 Fill Plug 1

P08 Sealing Ring 1

P09 Air Valve 1

P10 Screw 1

P11 O-ring 1

P12 Pump Leg 1

P13 Ball 2

P14 O-ring 1

P15 Release Valve 1

P16 Hydraulic Hose 1

P17 Coupler 1

P18 Dust Proof Cover 1

P19 Ball 1

P20 Ball Cup 1

P21 Spring 1

P22 Safety Valve screw 1

P23 O-ring 2

P24 Screw 1

P25 Plastic Cup 1

P26 Screw 1

P27 Nylon Ring 1

P28 Sealing Ring 1

P29 O-Ring 1

P30 Nylon Ring 1

P31 Screw 1

P32 O-Ring 1

P33 Nylon Ring 1

P34 Piston 1

P35 Pin 1

P36 Circlip 2

P37 Pin 1

P38 Handle Bracket 1

P39 Handle 1

P40 Handle Sleeve 1

P41 Screw 1

P42 Valve Base 1

P43 Spring 1

P44 Ball 1

P45 Nylon Washer 1

# Description Qty # Description Qty

PUMP

Autres manuels Performance Tool Jack

Performance Tool

Performance Tool W1623 Manuel utilisateur

Performance Tool

Performance Tool W1621 Manuel utilisateur

Performance Tool

Performance Tool W1621 Manuel utilisateur

Performance Tool

Performance Tool W1615 Manuel utilisateur

Performance Tool

Performance Tool W1644 Manuel utilisateur

Performance Tool

Performance Tool W1643 Manuel utilisateur

Performance Tool

Performance Tool W1606 Manuel utilisateur

Performance Tool

Performance Tool W1645 Manuel utilisateur

Performance Tool

Performance Tool W1608 Manuel utilisateur

Performance Tool

Performance Tool W1622 Manuel utilisateur

Performance Tool

Performance Tool W1614 Manuel utilisateur

Performance Tool

Performance Tool W1627 Manuel utilisateur

Performance Tool

Performance Tool W1637 Manuel utilisateur

Performance Tool

Performance Tool W1613 Manuel utilisateur

Performance Tool

Performance Tool W1636 Manuel utilisateur

Performance Tool

Performance Tool W1632 Manuel utilisateur

Performance Tool

Performance Tool W1633 Manuel utilisateur

Performance Tool

Performance Tool W1640 Manuel utilisateur

Performance Tool

Performance Tool W1626 Manuel utilisateur

Performance Tool

Performance Tool W1600 Manuel utilisateur

Performance Tool

Performance Tool W1625 Manuel utilisateur

Performance Tool

Performance Tool W1628 Manuel utilisateur

Performance Tool

Performance Tool W1611 Manuel utilisateur

Manuels Jack populaires d'autres marques

Omega Lift Equipment

Omega Lift Equipment 18122C Instructions d'utilisation

Pittsburgh

Pittsburgh 58816 Instructions de montage

Unimec

Unimec TP Manuel utilisateur

Sonic

Sonic 4800703 Manuel utilisateur

BGS technic

BGS technic 70039 Manuel utilisateur

TradeQuip

TradeQuip 1128T Manuel utilisateur

VEVOR

VEVOR TJD-12000SP-F Manuel utilisateur

ULTIMATE SPEED

ULTIMATE SPEED URW 2 A1 HYDRAULIC TROLLEY JACK Manuel utilisateur

Stels

Stels 51131 Manuel utilisateur

Bushranger

Bushranger RJX01 Manuel utilisateur

Clarke

Clarke CTJ2500QLG Manuel d'installation et d'exploitation

Valex

Valex 1650520 Manuel utilisateur

Pfaff

Pfaff Merkur M0 Manuel utilisateur

Beta

Beta 3050/K Supplément

Sealey

Sealey 1050CXHV Manuel utilisateur

Jung

Jung JH Series Manuel utilisateur

URIAH

URIAH UC200020 Manuel utilisateur

Kennedy

Kennedy KSJ010 Manuel utilisateur