Pepperl+Fuchs SmartRunner Matcher Manuel utilisateur

SmartRunner Matcher*

Light section sensor for high-

precision profile comparison

FACTORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-

try, published by the Central Association of the Electrical Industry (Zentralverband

Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the

supplementary clause: "Expanded reservation of proprietorship"

SmartRunner Matcher*

1 Introduction................................................................................. 5

1.1 Content of this Document ................................................................... 5

1.2 Target Group, Personnel...................................................................... 5

1.3 Symbols Used ...................................................................................... 5

2 Product Specifications............................................................... 7

2.1 Use and Application............................................................................. 7

2.2 Hazards of Laser Radiation................................................................. 9

2.3 Dimensions......................................................................................... 10

2.4 Displays and Controls ....................................................................... 10

2.5 Interfaces ............................................................................................ 12

2.6 Accessories ........................................................................................ 13

3 Installation................................................................................. 14

3.1 Storage and Disposal ........................................................................ 14

3.2 Preparation ......................................................................................... 14

3.3 Mounting the Sensor ......................................................................... 14

3.4 Electrical Connection ........................................................................ 16

3.5 Detection range.................................................................................. 19

4 Commissioning......................................................................... 20

4.1 Connecting the Sensor...................................................................... 20

5 Vision Configurator Software .................................................. 21

5.1 Connecting to Vision Configurator .................................................. 21

5.2 Application Window Structure .......................................................... 23

SmartRunner Matcher*

5.3 Menu Bar .............................................................................................24

5.3.1 File Menu ......................................................................................... 24

5.3.2 View Menu ....................................................................................... 24

5.3.3 Sensor Menu.................................................................................... 25

5.3.4 Image Menu ..................................................................................... 25

5.3.5 Administration Menu ........................................................................ 26

5.3.6 Help Menu........................................................................................ 26

5.4 Toolbar.................................................................................................27

5.5 Sensor Data.........................................................................................28

5.6 Image Display .....................................................................................28

5.7 Configuration window........................................................................33

5.7.1 Sensor Information ........................................................................... 33

5.7.2 Common Tab.................................................................................... 34

5.7.3 Matcher Tab ..................................................................................... 36

6 Operation................................................................................... 41

6.1 Configuration Mode............................................................................41

6.2 Code Card Mode.................................................................................47

6.2.1 Setting Device Parameters via Control Code.................................... 48

6.3 Presentation Mode .............................................................................49

6.4 Runtime Mode.....................................................................................50

6.4.1 Communication via the RS-485 Interface ......................................... 50

7 Maintenance and Repair .......................................................... 54

7.1 Maintenance........................................................................................54

7.2 Repair ..................................................................................................54

8 Troubleshooting........................................................................ 55

8.1 What to Do in Case of a Fault ............................................................55

9 License Note ............................................................................. 57

SmartRunner Matcher*

Introduction

2018-01

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

Product identification

Delivery, transport, and storage

Mounting and installation

Commissioning and operation

Maintenance and repair

Troubleshooting

Dismounting

Disposal

The documentation comprises the following parts:

This document

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

EU-type examination certificate

EU declaration of conformity

Attestation of conformity

Certificates

Control drawings

Instruction manual

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Note!

Visit www.pepperl-fuchs.com to access further documentation for full information about the

product.

2018-01

SmartRunner Matcher*

Introduction

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is

mandatory that you observe these warning messages for your personal safety and in order to

avoid property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

SmartRunner Matcher*

Product Specifications

2018-01

2 Product Specifications

2.1 Use and Application

This manual applies to the light section sensors VLM350-F280-2E2-1000, VLM350-F280-R4-

1001 and VLM350-F280-R4-1101 (hereafter referred to as sensor). The sensor compares

current height profiles with a previously taught-in height profile. The sensor is based on

SmartRunner technology and combines the light section method for detecting height profiles

with a 2-D vision sensor.

An emitter optic is used to project a laser line onto an object as part of the light section method.

This is detected by a camera at a specific angle. A height and width profile is created using the

triangulation principle. This laser technology provides reliable measurements on different

surfaces.

The sensor is commissioned and operated using the Vision Configurator software. In addition,

preset parameters can be transferred to the sensor via Data Matrix control codes. In this way

you have the opportunity to quickly adapt the settings to the conditions of the measuring

environment and the measuring object without using a laptop in case of replacement.

Structure of the sensor

Figure 2.1 Overview of components and measurement result

The SmartRunner has an optimized hardware and software platform. It is available in different

versions for specific applications. The device is certified according to laser protection class 1.

Features of the sensor

The sensor, optimized and pre-configured for comparing height profiles, offers protection from

damage and from the production of rejects. An object is identified by comparing with stored

reference profiles, which detects whether the object is in the correct position. This means

gripping processes, such as in robotics, are always accurate.

1Flat profile

2Raised profile

3Emitter optic (vision sensor including LED lighting)

4Camera

5Height profile on the image sensor (measuring result)

2018-01

SmartRunner Matcher*

Product Specifications

The integrated control interface of the sensor has been optimized by the factory to report

deviations from a previously programed contour. Via the profile comparison, the sensor

detects the recorded contour of an object, its correct location, and spacing. In case of a fault,

collisions and damage are safely eliminated and lengthy machine downtimes are therefore

avoided.

For this, the sensor is taught in to a specific height profile and a trigger executes a

reconciliation between the currently-recorded contour and the reference contour. A "good"

signal is produced if these are identical. If the two profiles differ, a "Bad" signal is produced.

Figure 2.2 Capturing object contour, position, and distance

Figure 2.3 Sensor

Position Designation Function

1Good-signal-scenario 1 Taught-in reference contour with adjustable

tolerance range

2Good-signal-scenario 2 Slight torsion within the tolerance range

3Bad-signal-scenario 3 Excessive torsion outside the tolerance range

4Bad-signal-scenario 4 Too great a distance between sensor and object

5Bad-signal-scenario 5 Incorrect or faulty object detected

3 54

SmartRunner Matcher*

Product Specifications

2018-01

Parameterization and Operating Modes

The laser-line triangulation sensor can be configured or parameterized via 3 different methods.

Reading in code cards via the sensor camera

Processing configuration telegrams via the bus interface

Using the Vision Configurator software

The sensor has different operating modes, which can be activated for configuration,

presentation, or normal operation.

Runtime mode: measurement mode, sensor works as configured

Configuration mode: mode for configuring the sensor via data telegrams and via the

Vision Configurator configuration program

Code card mode: mode for configuring the sensor via Data Matrix control codes without

the assistance of a PC

Presentation mode: mode for presentation or testing without the assistance of a PC

2.2 Hazards of Laser Radiation

This section describes the contents and location of the warning label.

The sensor used corresponds to the safety standard IEC 60825-1:2007 for a laser class 1

product. In addition, the US regulation 21 CFR 1040.10 and 1040.11 is fulfilled except for

Laser Notice No. 50 dated June 24, 2007.

The warning label is fixed to the back of the housing as shown in the following figure.

Figure 2.4 Laser radiation warning message

Warning!

Class 1 laser light

The laser light can be an irritant, especially in a dark environment. Do not point lasers at

people!

Never look into the laser beam port if the sensor is operating.

Maintenance and repairs must be carried out by authorized service personnel only!

Install the device so that the warning is clearly visible and legible.

Do not remove the sensor's protective cover.

2018-01

SmartRunner Matcher*

Product Specifications

2.3 Dimensions

The devices in the SmartRunner series have the following identical housing dimensions.

Figure 2.5 Dimensions of the SmartRunner series

2.4 Displays and Controls

Figure 2.6 Overview of displays and controls

38 12 M4

99.1

32 48

8 15.35

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