Pelpro PPC90 Manuel utilisateur

106/218390-017A

SERVICE MANUAL

PPC90 / TSC90

206/218390-017A

Service Parts

Beginning Manufacturing Date: July 2016

Ending Manufacturing Date: Active

PPC90/TSC90

Part number list on following page.

06/21

PPC90

TSC90

11 12 13

306/218390-017A

Service Parts

Beginning Manufacturing Date: July 2016

Ending Manufacturing Date: Active

PPC90/TSC90

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

your appliance please provide model number and serial number. Stocked

at Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

1 Digital Control Includes cable SRV7093-036 Y

2Hopper Lid Assembly SRV7093-019-1

3 Side Curtain, Left Hand SRV7093-154

4Cast Top 7093-201MBK

5 Cast Side Assembly, Left Hand PPC90 7093-046-1MBK

TSC90 7093-046-3MBK

6 Exhaust Combustion Blower 812-4400 Y

Gasket, Between Blower Housing and Motor 812-4710 Y

Gasket, Between Blower Housing and Stove SRV240-0812 Y

7 Snap Disc Manual Reset SRV230-0080 Y

8 Igniter Kit SRV7000-660

9 Igniter Chamber Kit SRV7077-110

10 Face Assembly See following Pages

11 Firepot SRV7077-003

12 Ba󰀪e Kit SRV7079-006

13 Cast Side Assembly, Right Hand PPC90 7093-045-1MBK

TSC90 7093-045-3MBK

14 Convection Blower KS-5020-1052

Convection Blower Brakcet SRV7081-210

Convection Blower Gasket SRV7081-195

15 Control Board SRV7093-050 Y

Wire Harness SRV7093-184 Y

16 Side Curtain, Right Hand SRV7093-153

17 Vacuum Switch SRV7000-531 Y

18 Feed Assembly Kit See following Pages

19 Hopper Switch SRV7000-612 Y

Ambiant Probe SRV7000-668

Ash Bucket Assembly Pkg of 2 SRV7093-034

Component Pack SRV7093-028-1

Exhaust Probe SRV7000-669

Hose, Barb Assembly SRV229-0920

Hose, Vacuum, 5/32 Id 3 Ft SRV240-0450 Y

Wire Clip Pkg of 10 7000-400/10 Y

Wire Harness SRV7093-184

Wire Harness Thermostat Block SRV7080-152

See Following page for additional servcie parts 1/21

Pellet Stove

406/218390-017A

Service Parts

Beginning Manufacturing Date: July 2016

Ending Manufacturing Date: Active

PPC90/TSC90

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for

your appliance please provide model number and serial number. Stocked

at Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

10 Face Assembly 7093-041-1MBK

10.1 Glass Assembly SRV7093-023 Y

10.2 Rope, Door, 3/4” x 84” 832-1680 Y

10.3 Hinge Pin Pkg of 2 433-1590/2

10.4 Door Handle Kit Includes Black Handle SRV7093-024D Y

10.5 Handle, Black Phenolic Kit KS-5140-1442 Y

18 Feed Assembly Kit SRV7077-014 Y

18.1 Feed Motor SRV7000-670 Y

18.2 Feed Shaft Bushing Pkg of 2 7000-600/2

#10 Door Assembly

#18 Feeder Assembly 18.1

18.2

10.1

10.2

10.3

10.4

10.5

506/218390-017A

PELPRO TROUBLESHOOTING MANUAL

INTRODUCTION

The purpose of this troubleshooting guide is to provide step by step procedures for diagnosing issues with the PelPRO

PPC90 and TSC90. A digital or analog multimeter will be required for many of the troubleshooting steps in this guide.

When troubleshooting with the multimeter, it’s important to disconnect the appliance from wall power while locating the

electrical connections that need to be checked. Connect the multimeter to the test locations detailed in this guide and then

plug the appliance back into wall power. Take care to avoid letting any exposed wires or connectors from contacting the

metal chassis of the Appliance or from touching exposed skin. The appliance is energized with 115VAC power from the wall

and there is a risk of shock or electrocution. If you are not familiar or comfortable working with energized electrical circuits,

please contact a certied NFI Installer or certied electrician to complete that portion of troubleshooting.

When instructed to check a appliance for power from the control board, the multimeter will need to be set to check Voltage,

often displayed as “V” on the meter. If the meter is not auto-sensing, AC voltage will need to be chosen when specied in

the instructions. AC voltage is also sometimes shown as ~ V on multimeters. If instructed to check VDC, DC voltage will

have to be chosen on the multimeter. Voltage checks are typically used when motors and blowers are not running and we

are attempting to determine if the component is bad or is the control board is not sending power to the component.

Some components can be veried for functionality by checking the resistance of the part. Igniters and fuses are the most

common parts that can be veried by resistance checking with a multimeter. Resistance is measured in ohms (Ω) and

most multimeters will have that symbol next to the resistance setting. Unlike voltage, resistance is always measured with

the appliance completely deenergized from wall power. There is no risk of shock or electrocution when the appliance is

unplugged from wall power and components are being veried for resistance. When resistance is being checked, this

manual will provide an expected resistance in Ω, however a number slightly above or below the specied value does not

indicate a bad component. If the multimeter shows MAX or Out of Range, this indicates innite resistance, meaning an open

circuit and a bad component. A resistance of 0 ohms for a component indicates an electric short circuit and again a bad

component.

606/218390-017A

PART LOCATIONS

COMPONENT LOCATIONS

FEED MOTOR

The feed motor is located on the back of

the unit towards the bottom. Removing

the rear screen and left side panel is the

best way to access the motor.

Once access is gained, simply pulling the

pin on the auger shaft will release the

feed motor.

COMPONENT LOCATIONS

IGNITER

The igniter is located at the back of

the firebox in the middle.

Removing the left access panel

will allow you to see it. There is a

Phillips head screw holding the

igniter in place.

Screw location

COMPONENT LOCATIONS

EXHAUST BLOWER

Remove the left side panel to access

the blower. A Phillips head screwdriver

will be needed to remove the blower

from the housing.

COMPONENT LOCATIONS

CONVECTION BLOWER

Remove the right side panel to access

the blower. Two wing nuts hold it in

place. Removal is a little tight, so the

blower will need to be rotated a little to

get it out. Removing the vacuum

switch is a good option if you need a

little more room taking the blower out.

Wing nuts

COMPONENT LOCATIONS

VACUUM SWITCH

Remove the right side panel. Two

Phillips screws hold it in place.

COMPONENT LOCATIONS

EXHAUST TEMP PROBE

Remove the left side panel to access

the probe. Two Phillips head screws

hold it in place.

Probe

#3 SNAP DISC

Remove the left side panel to access

the snap disc. Two Phillips head

screws hold it in place.

COMPONENT LOCATIONS

HOPPER SWITCH

It is located under the hopper lid on the right

side the stove. The right side panel will need to

be removed to access the 2 mounting screws for

the hopper switch bracket.

COMPONENT LOCATIONS

706/218390-017A

Operation Flow Chart

1: Set user interface to desired temperature.

ROOM:68 SET: 72

START UP 11:59

2: Exhaust blower turns on.

3: Igniter turns on.

4: Vacuum switch closes.

5: Feed motor will turn on after the 1 min igniter preheat

sequence expires. Initial feed will be for 60 seconds

and stop.

6: Pellets ignite in the repot.

806/218390-017A

Operation Flow Chart

7: Exhaust probe senses a 6 degree increase per minute

for 2 consecutive minutes.

8: Igniter turns o󰀨.

11: A bar graph in the top right corner of the display will

show the current power level. Power level will vary

depending on room temp vs set temp on the dial.

Feed Rates: (7 Second Cycle)

PPC90/TSC90

Power Level 1: 0.9 sec “on time”

Power Level 2: 1.5 sec “on time”

Power Level 3: 1.9 sec “on time”

Power Level 4: 2.3 sec “on time”

Power Level 5: 2.7 sec “on time”

ROOM:68 SET: 72

HEATING @%

9: Flame stabilization mode begins. The feed motor will

cycle for 3 minutes.

ROOM:72 SET:OFF

SHUT DOWN

12: Set temperature is met.

The exhaust probe will sense 140

degrees and turn on the convection

blower at a low speed.

10: Convection blower turns on and increases speed as

the appliance heats up.

906/218390-017A

Operation Flow Chart

13: Feed motor turns o󰀨.

14: Exhaust blower starts the shutdown cycle. Blower

will run at maximum rpm.

15: Fire goes out in the repot. Appliance will continue to

cool.

16: Exhaust probe drops below 140 degrees and shuts

the convection blower o󰀨.

17: 17 minute shutdown timer expires and the exhaust

blower shuts o󰀨.

OFF

18: End of the cycle.

10 06/218390-017A

ERROR NR: 05

REFER TO MANUAL

Error codes will look

like this on the display

ERROR CODE DEFINITIONS

Code #1 Fuel Feed Alarm. Most likely the appliance ran out of fuel or the ames are adjusted

too low.

Code #2 Exhaust Temperature is above or below the acceptable range. Exhaust probe has

failed or the ames need to be adjusted.

Code #3 Ambient Temperature is above or below the acceptable range.

Ambient probe has failed.

Code #4 Missed Ignition Alarm. Appliance has either ran out of fuel or the repot needs to

be cleaned. Also it is possible that the igniter has failed if the appliance is clean.

Code #5

Digital Display Communication Alarm. Appliance lost power while the appliance

was running or there was a bad connection from the display to the control board.

Board may need replaced.

Code #7

Exhaust temperature over heat alarm. Appliance got too hot. Check the heat

exchanger and exhaust system for obstructions. Make sure the ame height is

correct.

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