PEERLESS LC SERIES Manuel d'instructions

LC/LCE

Gas/Off Boilers -Steam

Installation,

Operation

Maintenance

Manual

PEERLESS °

CAST IRON BOILERS

22 Sizes 4-24 Sections 4.75 to 32.5 GPH Input Up to 83.7% Combustion Efficiency

Forced Draft Venting

•Only Requires a Three Foot Vent Above the Roof

High Efficiency Power Burners

•Choice ofBeckett, Carlin, Gordon-Piatt, Power Flame or Webster

Integral Cast Iron Flue Collector

•Adds Durability and Reduces Operating Noise

Rear Flue Outlet on LC, Top Flue Outlet on LCE

• Provides Optimum Flue Gas Travel for Increased Efficiency

•Includes Locking Damper

Wet Base Section Design with Tubular Heat Exchanger

•Provides Additional Heating Surface for Optimum Heat Transfer

Safety Controls

•Probe or Float Type Low Water Cut OffAvailable

Tankless Coils

• For Domestic Hot Water Production on Hot Water Boilers

Unique Flex-Seal Flow Port Gaskets

• Injection Molded for Superior Performance and Flexibility

•Assures a Water Tight Seal Between Sections

Individual Draw Rods

•For Ease of Assembly

Insulated Enameled Steel Jacket

•Reduces Bo_er Heat Loss

• Honeywell Operating Controls

•Manual Reset High Limit Control

• LWCO on Packaged Boilers

• Tankless Coils

• Various Burner Opliol_s and Voltages

•FM and IRI Control Syslems

Peerless Boilers is pleased to qlTer one of the most comptz,h_,nsive wantruly programs irl the indttstl y. All Peerless commercial

cast i1oll boil_'rs irlclude a filll, one year it_atTatlty. A limitt_¢t, tell year tt!Cllwa_ll[j Oil lilt; ¢'(ISl ir_)tl ._('cIioIIs is provided.lbr (111 col_l

lTlul'ci¢l{ ]tol It!¢ll_'l CJlICI sleanl boilers. Fivt_ (lll(_ lell year ¢'.k'I¢'llc'l¢!¢l it;(lrl(ltl{i¢'s Oil 11(111.% (llld !¢llx)l ¢1r€" iiott_ available,. /)l¢'(lst' ¢'¢._tt

still Pt'erlt,ss [Joilera.lot complete tv(trratlly it{lbrmaliotl,

Peerless Boilers •610-367-2153 * www.peerless-heater.com

FA6 LC R3 i3031MI

Pr_n_o_Jirl U S A

pr=-r=-RLESS o

CAST IRON BOILERS

Series LC/LCE

Large Commercial Boilers

• Packaged, Assembled Block or

Individual Sections

oForced Draft Venting

Power Burners

•Oil, Gas, Gas/Oil

QSteam or Hot Water Boilers

Optional Tankless Coils

Series LC

Series LCE

Net I=B=R Ratings 4 Efficiency 5Water Content

Oil Gas

.... I I m

Model Output Boiler Oil Input Gas Input l Steam Steam3 Water 2Comb. Therm. Comb. Therm.

Number MBH H,P. GPH 1MBH Sq. Ft. MBH MBH % % % % Steam Water

LC-O4 547 16.3 4.75 686 1,708 410 476 83.7 82.2 81.2 79.8 40.57 50,65 mm

,0.05,_,9 19.4 5.60 80_ 2.029,7 56, _.7 62.561.290._47.29 69.0,m

LC-05 707 21.1 6.10 881 2,208 530 615 83.7 82.8 81.2 803 47.29 59.05 II

LC-06 866 25.9 7.59 1,077 2,713 651 755 83.7 83,1 81,1 80.8 54.01 67.45 I

LC-07 1029 30.7 8.80 1,273 3,217 772 895 83.6 83.3 61.1 806 60.79 75.55 I

LC-08 1189 35.5 10.20 1,469 3,717 892 1,034 83.6 835 61.1 81.0 67.46 84.25 I

LC-09 1350 40.3 11.60 1,864 4,250 1,020 1,174 83,6 83.6 811 81.1 74.17 91.65 I

LC-10 1511 45.1 12.80 1,860 4,804 1,153 1,314 83.6 83.7 81.1 81.2 80.88 101,05 I

LC-11 1872 48.9 14.26 2,056 5,367 1,288 1,454 63.6 83.8 811 81.3 87,61 109,45 I

LC-12 1832 54,7 15.60 2,252 5,917 1,420 1,593 83.6 83.9 811 814 94.33 117,65 I

LCE-13 1966 58.7 17,00 2,464 6,358 1,526 1,710 83,5 822 61.0 79,8 101.05 126,25 I

LCE-14 2128 83.5 18.40 2,657 6,875 1,650 1,848 83.5 625 810 80.0 107.77 134,65 •

LCE-15 2284 66,2 19.80 2,850 7,388 1,773 1,986 83.5 826 510 80.2 114.49 143,05 I

LCE-16 2444 73,0 21.00 3,043 7,908 1,896 2,125 83.5 82.8 610 80.3 121.21 151.45 I

LCE-17 2603 77.8 22.50 3,236 8,421 2,021 2,283 83.5 629 81.0 80.4 t 27.93 15985 I

LCE-18 2763 82.5 24.00 3,429 6,938 2,145 2,403 83.5 83.1 810 80.6 134.65 168.25 I

LCE-19 2922 87.3 2500 3,622 9,454 2,289 2,541 83,5 83.2 81.0 80.7 141.37 176.65 I

LCE-80 3082 92.1 2650 3,815 9,971 2,393 2,680 83.5 833 810 806 148,09 18505 I

LCE-21 3256 97.3 2800 4,027 10,533 2,528 2,831 83.6 63 3 81 1 809 15481 19345 I

LCE-22 3430 102.5 29.80 4,239 11,096 2,663 2,983 83.6 834 8t 1 808 161.53 20185 •

LCE-23 3604 107.7 31.00 4,451 11,658 2,798 3,134 83.7 835 812 81.0 168.25 210.25 •

LCE-24 3777 1128 32,50 4,663 12,217 2,932 3,284 83.7 835 812 81.0 174.97 218.65 I

1 Burner input based on No. 2 fuel oit with a beating value of 140,000 Btu per garlon

2 Net I_B-R water ratings based on allowance of 1.15.

3 Net I=B-R steam ratings based on an allowance for LC-04 to LC-05 1.333, LC-09 1.323, LC-10-1.310, LC-11=1.298, LC-12 1.290, LCE-13 to LCE-24=1.288.

4 Consult factory before selecting a boiler for installation having unusual piping and pickup requirements, such as intermitlent system operation, extensive piping systems, etc

5 Combustion and thermal efficiency determined in accordance with The Hydronics Institute's Testing and Rating Standard for Heating Boilers

SERIES LC SPECIFICATIONS

F_[o]llll=l_ I_]]_r_l_J_.-][o_[,."]F_1Lqi]If.'1_ ][e[_ _[,,.'!1

Boiler

Model

Number

LC-04

LC-05R

LC-05

LC-06

LC-07

LC-08

LC-09

LC-10

LC-11

LC-12

Width

"A"

37"

Jacket

Length

"B"

25_%#'

31"

36¼s"

41W'

46%6"

513/."

56%#'

61½"

66%s"

Top to Floor

63"

Left of Floor to

C/L of

Flue

"E"

54W'

541/8 `'

54W'

541/8 ''

54W'

Flue

Size

"F"

10"

12"

Distance Between Tappings*

Jacket to

C/L of

Flue

18W'

181/4 "

18V4"

18_ ,,

18V4"

181/4"

18V4"

18W'

18_A,,

liG_l

16_/_"

21_A#'

219/_6"

265/8"

31"/_e"

36_3/_#'

417/_"

46_5/_e"

52"

57W'

"GI"

15_¾6"

20_%6"

20_¾8"

26"

Apply Prefix "O" for oil--"G" for gas--"GO" for gas-oil *Dimensions are approximate

The manufacturer should be consulted before selecting a boiler for installations having unusual piping and pickup requirements, such as intermittent system operation,

extensive piping, etc. For forced hot water heating systems where the boiler and all the piping are within the area to be heated, the boiler may be selected on the

basis of its Gross Output.

SERIES LC/LCE SPECIFICATIONS

STEAM PIPING

Pipe the return line to a Hartford Loop, with the return nipple located from 2 to 4 inches below the normal water line.

Model

Number

LC-04

LC-O5R

LC-05

LC-06

LC-07

LC-08

LC-09

LC-IO

LC-11

LC-12

Riser

14"

2--3"

24"

1--3"

2_"

Minimum

Header

Size Equalizer

4" 2"

5" 2"

5" 21/2"

6" 21/2"

6" 21/2'

6" 21/2"

6" 3"

6. 3.

14"

Model

Number

LCE-13

LCE-14

LCE-15

LCE-16

LCE-17

LCE-18

LCE-19

LCE-20

LCE-21

LCE-22

LCE-23

Riser

2_4", 1_3"

2_", 2--3"

2_4", 2--3"

2---4", 2--3"

24", _"

2_", 3_3"

24", 3--3"

24", 4_3"

24", 4---3"

2_4", 4---3"

24", 4--3"

Minimum

Header

Size

Equalizer

3'=

WATER PIPING

Size the supply and return headers to meet the system flow requirement.

Model

Number

LC-64, 85R, 65

LC-06 and LC-07

LC-68 and LC-09

LCqO thru LCE-16

LCE-17 thru LCE*20

LCE-21 thru LCE*24

Supply Return

1--2W' 1--2Vz"

1--3" 1--3"

2--3" 2--3"

2--4" 2--3"

2_" 2--3"

24" 3-3"

Minimum

Header

Size

21/2,,

SERIES LC/LCE SPECIFICATIONS

613/4"

-- --_ 345,46,,

Large, Integral

Cast Iron Flue Collector

Unique Flex-Seal Gaskets

-- Tubular Heat Exchanger

-- Large Combustion Chamber

Individual Draw Rods

HEATER

LOCATION

FRONT

HEATER

LOCATION

_ Series LCE Includes

E _i Cast lron Rear Cover Plate

_:m - _ LOCATION

Heater No.

X-1020

Boiler Location**

Model mTw

Number GPM Stea ater

LC-04 5.5 1 2

LC-O5R 5.62 t 2

LC-05 5.75 1 2

LC-06 6.25 1 2

LC-07 6.5 1 2

LC-08 7.0 1 2

LC-09 7.25 1 2

LC-10 7.5 1 2

LC-11 8.0 1 2

LC-12

LCE-13

LCE-14

LCE-15

LCE-16

LCE-17

LCE-18

LCE-19

LCE-20

LCE-21

LCE-22

LCE-23

LCE-24

Heater No. Heater No. Two Heaters Two Heaters

X-1021 X-1022 No. Xo1020 No. X-1021

Location** Location** Location** Location**

GPM SteamlWater GPM Steam Water GPM Steam Water GPM ,Steam Water

8.0 -- 1&2

Two Heaters

No. X-1022

Location**

GPM Steam Wate!

13.00 1 2 20.0 1 2 1 & 2

" Water heater rahngs are based on intermittent deman_O ° P to 140° F Rise with 200 ° Fboiler water

** Water beater locations may be found on the drawing above.

When two (2) tankless water heaters are used in asteam boiler, a special rear section is furnished at no extra charg_when ordered with boiler,

Caution: Water mixing valve should always be installed in the hot water supply to prevent injury.

6.5 129.0 -- 1 & 2 9,5 -- 1&2

7.0 1 2 10.0 -- 1&2 10.5 -- 1&2

7.75 1 2 12.0 -- 1&2 13.0 -- 1&2

8.5 1 2 13.0 1 2 13.0 -- 1&2 15.5 -- 1&2 15.5 -- 1&2

9.25 1 2 13.75 1 2 14.0 -- 1 & 2 17.5 -- 1 & 2 18.0 -- 1 & 2

10.0 1 2 14.5 1 2 14.5 1&3 1&2 20.0 -- 1&2 20.0 -- 1&2

10.75 1 2 15.5 1 2 15,9 1&3 1&2 21.5 1&3 1&2 22.5 -- 1&2

11.56 1 2 16.5 1 2 16.0 1&3 1&2 23.5 1&3 1&2 24.5 -- 1&2

12.25 1 2 17.5 1 2 ..... 24.5 1&3 1&2 27.0 -- 1&2

13,00 1 2 18.0 1 2 26,0 1&3 1&2 29.0 -- 1&2

13.00 1 2 18.75 12 ..... 26.0 1&3 1&2 31.5 -- 1&2

13.00 1 2 19.5 1 2 ..... 26.0 1&3 1&2 33.5 1&3 1&2

13.00 1 2 20.0 1 2 26.0 1&3 1&2 35.5 1&3 1&2

13.00 1 2 20.0 1 2 - IZI I __I-- 26.0 1&3 1&2 37.5 1&3 1&2

13.00 1 2 20,0 1 2 26.0 1&3 1&2 39.8 1&3 1&2

13.00 1 2 20.0 1 2 ..... 26.0 1&3 1&2 40.0 1&3 1&2

13.00 1 2 20.0 1 2 26.0 11&3 1&2 40.0 1&3 1&2

13.00 1 2 20.0 I2 -- 26.0 11&3 1&2 40:0 1&3 1&2

, -- ' -- 26.0 I 1&3 40.0 1&3 1&2

SERIES LCE SPECIFICATIONS

\Rear Flue

Cover

Cast Iron Block Assembly-Top Flue Outlet Butterfly Flue Damper (Series LCE)

Mounted Horizontally or Vertically

TOp

_l_ <D I

4_/,_" • .* G_ 4,_,_¢ 16'_1(_ 4"SupplyTappings

]- : _ (_) 3"RearReturnTapping

• I=.=._o _) 3"Side Returns

c"Re"r°b e 'ati°nF "

63" T_3"IntermediateSupply

"ii __, 4_/£ Tappings

37" @ lye Line M_ximum POWERFLAMEC=36"

Burner G CRDON &RATr R = _7 _

FRONT RIGHT SSDE REAR Lengths: WEBSTER J=31"

Note: Series LCE steam boiler pictured, Series LCE water boiler has, at most, two tapped intermediate sections.

Boiler

Model

Number

LCE-13

LCE-t4

LCE-15

LCE-16

LCE-17

LCE-18

LCE-19

LCE-20

LCE-21

LCE-22

LCE-23

LCE-24

Width

"A"

37"

3T'

37"

Jacket Left of Front of

Jacket to Jacket to

Top to C/L of C/L of Flue

Length Floor Flue Flue Size

"B .... C.... D.... E.... F"

715/4" 63" 16" 20%" 14"

76_5/16" 63" 16" 20V2" 14"

81%" 63" 16" 20%" 14"

86_%6" 63" 16" 201/2" 14"

92Vs" 63" 16" 20V2" 14"

97_A6" 63" 16" 20V2" 16"

102W' 63" 16" 20'/2" 16"

1077/_s'' 63" 16" 20'/2" 16"

112W' 63" 16" 20%" 16"

1179/,6" 63" 16" 20%" 16"

122%" 63" 16" 20W' 16"

127_/_ " 63" 16" 201/2" 16"

Distance Between Tappings*

Water Steam

"G .... G1 .... G2 .... G1.... G2 .... G3 .... G4"

625/16" 363/16" -- 365/16" -- -- --

67V4" 41%" -- 201-%6" 20%6" -- --

72%6" 46%" -- 26" 20%6" -- --

777/_6' 517/_6" -- 26" 255/_6" -- --

82W' 41%" -- 2015/'16" 20_/_e" 151/'4" --

875/16" 41V4" -- 20_%6" 205/_e" 205/_6" --

92%" 41 _/4" -- 20_16" 205/16 " 257/16 " --

973/'4" 41%" -- 2015/;6" 205/16" 15Y_" 15%"

102_3/_" 41VZ' 35%6" 2015/16" 205/16" 205/16" 15%"

107%" 41V." 40%" 2O_/_e" 20%s" 20%6" 205/_6"

1121%_" 46%" 40%" 26" 20_A_" 20%6" 20"%_"

1t81/_" 46%" 45_/_6" 26" 205/_6" 205/_#' 26

Apply Prefix "O" for oil--"G" for gas "GO" for gas-oil. " Dimensions are approximate.

The manufacturer should be consulted before selecting a boiler for installations having unusual piping and pickup requirements, such as intermittent system operation,

extensive piping, etc For forced hot water heating systems where the boiler and all the piping are within the area to be heated, the boiler may be selected on the

basis of its Gross Output.

SERIES LC/LCE BOILER SPECS

• Cast Iron Sections- Factory

Tested

• Flex-Seal Gaskets

• Wet Base Desi_.. 50 PSI W.P.

• Insulated Enameled Steel Jacket

• Forced Draft Burner

(WU, SU Models)

• Combustion Chamber Cover

Plate, Insulated w/Observation

Port

• Ceramic Fiber Base Liner

• High Temperature Rope Seal

• Observation Port, Rear Section

• Front Cleanout Plate

• Cast Iron Rear Outlet with

Integral Damper (Series LC)

• Cast Iron Top Outlet with Flue

Collar (Series LCE)

• Lock Type Butterfly

Damper (Series LCE)

• Cast Iron Rear Cover Plate (Series LCE)

• Steel Channels for Field Assembly

• Integral Cast Iron Flue Collector

• One Low Water

Cut-Off (Packaged Boilers)

Water

•High Limit,Manual Reset

•OperatingControl

•Combination

Temperature-Pressure

Gage

•30 psi Safety Relief Valve

Steam

•High Limit,Manual Reset,

Pressuretrol

•Operating Pressuretrol

•Steam Pressure Gauge

• Gauge Glass w/Fittings

• 15 psi Safety Relief Valve

Model

Number

LC-04

LC-05R

LC-05

LC-O6

LC-07

LC-08

LC-09

LC-10

LC-11

LC-12

LCE-13

LCE-14

LCE-15

LCE-16

LCE-17

LCE-18

LCE-19

LCE-20

LCE-2r

LCE-22

LCE-23

Boiler

Model

Number

LC_4

LC-05R

LC-05

LC-06

LC-07

LC-08

LC-O9

LC-10

LC-11

LC-12

LCE-13

LCE-14

LCE-15

LCE-16

LCE-17

LCE-18

LCE-19

LCE-20

LCE-21

LCE-22

LCE-23

LCE-24

Length

78"

83"

88"

93"

102"

107"

112"

117"

122"

127"

132"

137"

142"

151"

156"

161"

166"

171"

177"

182"

187"

Width

58"

Height

75"

Approx.

Shipping

Wt. (Ibs.)

2,645

3,075

3,505

3,940

4,370

4,805

5,235

5,665

6,100

6,495

6,970

7,405

7,840

8,280

8,720

9,165

9,605

10,050

I0,490

10,930

GAS GAS, OIL, GAS/OIL

Beckett Carlin Power Flame Power Flame Gordon Piatt Webster

Model

CFS00

CF800

CF1400

CF2300A

CF2506

CF2500

CF3500A

N/A

Model

JR15A

JR30A

JR50A

JRSOA

JR50A

C2-G

Example:

Model

301HPA

702CRD

702CBD

702CRD

601CRD

801CRD

501CRD

801CRD

1050FFD

1150FFD

O - LC -06 - WU - STD -30PSI

/Sects. STD, IRI, FM

Series

Specify LC or LCE 15 PSI Steam (Std.)

30 PSI Water (Std.)

Blank = No Burner 50 PSi

O = Oil Water Steam 80 PSI

G = Gas W S = Less Burner

GO- Gas/Oil WL SL -Less Burner & Controls

WU SU = w/Burner& Controls

WUP SUP - Pkg. w/Burner & Controls

WP SP = Pkg. Less Burner

WLP SLP = Pkg Less Burner & Controls

Model

$4.2

R6.2

R6.3

R8.1

R8.2

R8,3

R10.9

R10

R10.1

R10.2

Model

JB1C

JBIC

JB1C

JB2

Ja2

JB2

PEERLESSHEATER CO.

231 North Walnut Street

Boyertown, PA 19512-1021

Phone: 610-367-2153 • FAX: 610-369-3284

www.peerless-heater.com

ASME HI Division member • _1

of gama ganla

CUT-LC R7 (12/02.5M) Printed in US A @2002 peerPess Heater Compan

USING THIS MANUAL

A. INSTRUCTION MANUALS .............. 1

B. SPECIAL ATTENTION BOXES ........... 1

PREINSTALLATION

A. ACCESSIBILITY CLEARANCES .......... 2

B. CLEARANCE FROM COMBUSTIBLE

CONSTRUCTION ..................... 3

C. COMBUSTION AND VENTILATION AIR .... 3

D. CHIMNEY OR VENT ................... 3

E. BOILER SETTING ..................... 4

E INSTALLATION SURVEY ............... 5

G. PLANNING THE LAYOUT ............... 5

H. VERIFY COMPONENTS ................ 5

A. PACKAGED BOILER .................. 12

B. ASSEMBLED BLOCK BOILER ........... 12

C. KNOCKDOWN BOILER - PLACING

THE SECTIONS ..................... 12

D. INSTALL COILS OR PLATES ............ 17

E. HYDROSTATIC TEST THE BOILER ....... 17

E APPLY CLEANOUT COVER PLATES ...... 19

G. INSTALL FLUE COLLAR ............... 19

H. INSTALL FLUE BAFFLES .............. 20

I. INSTALL CHAMBER LINER ............ 20

5, VENTING 27

.INSTALL THE BURNER

A. BURNER APPLICATION ............... 27

B. INSTALL BURNER MOUNTING PLATE .... 27

C. MOUNT THE BURNER ................ 27

7. CONNECT FUELPIPING

A. GENERAL .......................... 29

B. INSTALL FUEL OIL PiPiNG ............. 29

C. INSTALL GAS SUPPLY PIPING .......... 29

D. TEST GAS SUPPLY PIPING ............ 29

8, ;It

A. INSTALL SAFETY VALVES ............. 31

B. INSTALL BLOWDOWN VALVE .......... 31

C. INSTALL LOW WATER CUTOFF(S) ....... 31

D. INSTALL PRESSURE CONTROLS ........ 31

E. PIPETANKLESS HEATER(S) ........... 31

E CONNECT SUPPLY WIRING ............ 31

G. INSTALL CONTROL WIRING ........... 32

A. CHECK THE PIPING .................. 39

B. FILL THE BOILER .................... 39

C. RUN BURNER CHECK-OUT ............ 39

D. CHECK BOILER CONTROLS ............ 39

E. CLEAN THE BOILER .................. 39

A. PREPARATION ...................... 21

B. SUPPLY PIPING ..................... 21

C. RETURN PIPING ..................... 21

D. MULTIPLE BOILER INSTALLATIONS ..... 22

A. PREPARE THE PARTS ................ 25

B. APPLY JACKET SIDES AND CORNERS ...25

C. APPLY JACKET FRONT PANELS ........ 25

D. APPLY JACKET REAR PANEL .......... 25

E. APPLY JACKET TOP PANELS ........... 25

E APPLY PLATES AND LABELS .......... 25

A. PLACING BOILER IN OPERATION ....... 41

B. TO SHUT DOWN THE BOILER .......... 41

C. MAINTENANCE - ANNUAL ............ 41

D, MONTHLY MAINTENANCE ............ 42

E. DAILY MAINTENANCE ................ 42

A. SERIES LC BOILER ASSEMBLY ......... 46

B. SERIES LCE BOILER ASSEMBLY ........ 49

r*_l IL_['-'_I/:tII_/[e]L_I LvJ¥±_L_Ir-'_

The Series LC/LCE Installation, Operation &

Maintenance Manual is divided into four basic sections:

I. Preinstallation (Section I)

2. Installation (Sections 2 through 8)

3. Start-Up (Section 9)

4. Maintenance (Section 10)

:H _.'_'.,I:[_P_I! F-_III:IL_Ii[O]L_I ;{*):4:[,

Throughout this manual you will see special attention

boxes intended to supplement the instrudions and make

special notice of potential hazards. These categories

mean, in the judgment of the Peerless Heater Company:

Indicates a condition or hazard which may cause

severe personal injury, death or major property

damage.

Indicates special attention is needed, but not directly

related to potential personal injury or property

damage.

Ce manuel convient aux modèles suivants

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