OXE OXE-200 HP Manuel utilisateur

USER MANUAL

OXE 200 HP

“THE OXE POWER HEAD IS A WELL PROVEN DIESEL

ENGINE INHERENTLY MORE EFFICIENT THAN GASOLINE

ENGINES CONTRIBUTING TO LOW FUEL CONSUMPTION”

Overview

INTRODUCTION

Publication No: ODM1005

Maintenance Operating

Technical data

CONTENT

Overview____________________________ 1

About this manual ___________________ 1

Safety information ___________________ 2

Symbols and signs _________________ 2

Rotating parts_____________________ 2

Hot parts_________________________ 2

Electric parts _____________________ 2

Engine shut-oﬀ switch and cord ______ 2

Engine exhaust emissions ___________ 3

Modiﬁcations________________________ 3

Accessories ______________________ 3

Safe boating ________________________ 3

Boater’s responsibilities_____________ 3

Boat horse power capacity __________ 3

Boat performance capacity __________ 3

Warning and information labels_________ 4

Main components ____________________ 6

Instrumentation _____________________ 8

control head ________________________ 8

Control head operation________________ 9

Control lamp______________________ 9

Indicator dimming feature ___________ 9

Neutral indicator lamp ______________ 9

Control head range_________________10

Neutral throttle warmup ____________10

Low speed control _________________11

Trolling mode _____________________11

Adjustable lever feel _______________12

Outboard Installation _________________13

Mounting the outboard ________________14

Mounting height ___________________14

Engine connector __________________15

Connecting the battery______________15

Connecting fuel line ________________16

Engine shut-oﬀ cord________________16

Breaking in the engine ________________16

Operating __________________________ 17

Before start-up ______________________17

Checking the fuel level ______________17

Controls _________________________17

Outboard_________________________17

Filling fuel________________________18

Check engine oil, hydraulic oil and

belt oils __________________________18

Check ﬂuid level in power trim and

tilt unit__________________________ 20

Starting the outboard _________________21

Prestart checks ___________________21

Warming up the engine ____________ 22

Shiing _________________________ 23

Stopping the engine _______________ 23

Power trim operation ________________ 24

Adjusting the trim angle____________ 25

Adjusting the boat trim ____________ 25

Bow up _________________________ 25

Bow down________________________26

Technical data Maintenance Operating Overview

Overview

Operating

Maintenance

Technical data

Power tilt operation __________________26

Procedure for tilting up ____________ 27

Procedure for tilting down __________ 27

Power trim and tilt switch on engine

cowling _________________________ 27

Maintenance________________________ 29

Outboard care ______________________ 29

Owners responsibility________________ 29

Transporting the outboard ____________ 29

Storing the outboard_________________ 30

Winterization of the outboard _______ 30

Cleaning the outboard ________________31

Flushing the power unit ______________ 32

Checking and other maintenance_______ 33

Check the intake system ___________ 33

Check the air ﬁlter ________________ 33

Check the engine for oil leakage _____ 33

Check drive belts _________________ 33

Check the battery _________________ 33

Check the electric system __________ 33

Check the fuel system _____________ 34

Priming the fuel system____________ 34

Check cooling system _____________ 35

Check water intake________________ 36

Check coolant level and mixture _____ 36

Check power trim and tilt system ____ 37

Check the propeller _______________ 38

Check the top cowling _____________ 39

Check the cowling sealing __________ 39

Check painted surfaces ____________ 39

Inspect anodes ___________________ 40

Change ﬂuids and ﬁlters ______________ 42

Change fuel ﬁlter _________________ 42

Replace hydraulic oil and ﬁlter _______ 43

Clean seawater strainer____________ 44

Replace air ﬁlter __________________ 44

Change engine oil_________________ 45

Replace engine oil ﬁlter ____________ 45

Change lower belt oil ______________ 46

Change coolant____________________47

Replace thermostat _______________ 48

Replace propeller __________________49

Lubricating and greasing ______________51

Power trim and tilt unit _____________51

Maintenance schedule________________ 52

Fault codes _________________________59

Trouble shooting ____________________ 62

Technical data ______________________ 63

Recommended ﬂuids and grease_______ 64

Diesel fuels ________________________ 65

OVERVIEW

ABOUT THIS MANUAL

This manual provides you with the information

you need to know about starting, operating and

maintaining your OXE Diesel engine.

Read this manual carefully and learn how to

operate your outboard properly. Always contact

your dealer if you have any questions.

Using and attending the engine properly will

preserve its qualities for a long operating

life. Follow the instructions in this manual on

operating this engine and carry out inspections

as described on a regular basis.

Cimco Marine AB

Metallgatan 19a

SE-262 72 Ängelholm, Sweden

+46 (0)431-371130

[email protected]

Technical data Maintenance Operating Overview

OVERVIEW

SAFETY INFORMATION

Do note remove or replace the top cover with

the engine running.

Hot parts

!DANGER

During and aer operation, engine parts

could be hot enough to cause burns. Do not

touch any parts under the top cover until the

engine has cooled oﬀ.

Electric parts

!DANGER

Do not touch any electrical parts while

starting the engine. They can cause shock or

electrocution.

Engine shut-oﬀ switch and cord

!DANGER

The purpose of a lanyard stop switch is to

stop the engine when the operator moves far

enough away from the operator’s position to

activate the switch.

Attach the engine shut-oﬀ cord so that the

engine stops if the operator falls overboard

or leaves the helm.

When activating the engine shut-oﬀ switch

the engine will stop immediately, but the

boat will continue to coast for some distance

depending on velocity and degree of any turn

at shut down.

Safety and operating information that is

practiced, along with good common sense,

can help prevent personal injury and product

damage.

Symbols and signs

!DANGER

This indicates a hazardous situation which,

if not avoided, will result in death or serious

injury.

!WARNING

This indicates a hazardous situation which, if

not avoided, could result in death or serious

injury.

!CAUTION

This indicates a hazardous situation which,

if not avoided, could result in minor or

moderate injury.

NOTE! Important information

Rotating parts

!DANGER

Rotating parts can cause cuts, mutilation or

strangulation.

Hands, feet, hair, jewelry, clothing, PFD-

straps, etc. can become entangled with

internal rotating parts of the engine or

exposed moving parts.

Engine exhaust emissions

!WARNING

Inhaling engine exhaust gases can result

in carbon monoxide poisoning, which can

lead to unconsciousness, brain damages, or

death. Avoid exposure to carbon monoxide

gas.

Stay clear from exhaust areas when the

engine is running. Keep the boat well

ventilated.

MODIFICATIONS

!WARNING

Do not attempt to modify the outboard.

Modiﬁcations may reduce safety and

reliability, and render the outboard unsafe or

illegal to use.

Accessories

The outboard must not be modiﬁed in any

way except with accessories and service kits

approved by the manufacturer.

SAFE BOATING

Boater’s responsibilities

It is always the operator (driver) that is

responsible for the correct and safe operation

of the boat and the safety of its occupants and

general public. We strongly recommended that

each operator reads and understands the entire

manual before operating the outboard.

Be sure that at least one additional person

onboard is instructed in the basics of starting

and operating the outboard and boat handling in

case the driver is unable to operate the boat.

Boat horse power capacity

Exceeding the boat’s maximum power

rating can cause serious injury or death. Any

overpowering of the boat can aﬀect boat control

and ﬂotation characteristics or break the

transom.

Do not install an outboard that exceeds the

boat’s maximum power and weight rating.

Boat performance capacity

Do not overpower or overload your boat.

Most boats will carry a required capacity plate

indicating the maximum acceptable power

and load as determined by the manufacturer.

If in doubt, contact your dealer or the boat

manufacturer.

Technical data Maintenance Operating Overview

OVERVIEW

Label Information Location

Heat warning label

30-0300-003

Warning for hot surfaces, which

could result in burns.

1. Placed on the turbo pressure pipe.

2. Placed on the lower part of the

intercooler, near the primary belt

housing.

Rotation warning label

WARNING

Keep hands, hair, and clothing away from

rotating parts while the engine is running.

30-0300-004CIMCO MARINE AB

Warning for rotating parts. 1. Placed on the lower timing belt cover,

on engine front.

2. Placed next to the upper belt housing.

Electrical warning label

WARNING

Do not touch or remove electrical parts when

starting the engine or during operation.

30-0300-005CIMCO MARINE AB

Warning for electrical hazards. Placed on the ECU-bracket.

Read manual label 1

30-0300-009CIMCO MARINE AB

A reminder of the importance to

read manuals prior to the initial

use of equipment or machinery.

The manual contains information

needed for proper operation,

maintenance and care.

Placed on the upper cowling, next to the

trim and tilt button.

Read manual label 2

WARNING

Do not touch or remove electrical parts when

starting the engine or during operation.

30-0300-005CIMCO MARINE AB

Placed on top of the timing belt cover.

WARNING AND INFORMATION LABELS

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