Orbitalum RPG 1.0 Mode d’emploi
precision.
power.
simplicity.
Operating instructions
with spare parts list
Tube Squaring Machines
RPG 1.0 Cordless
(right-angled drive)
Code 790 036 762
│Maschine-no.:
________________________________
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Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written
permission of Orbitalum Tools GmbH.
Operating instructions RPG 1.0 Cordless (right-angled drive) Table of contents
orbitalum tools gmbh
(09.07) MT_RPG 1.0_BA_04_790036762_02.doc I
Table of contents
Page
0About these instructions 1
0.1 Warning messages 1
0.2 Further symbols and displays 2
0.3 Abbreviations 2
1Notes on safety 3
1.1 Proper use 3
1.2 Safety regulations 3
1.3 Working with safety in mind 4
1.4 Waste disposal / environmental protection 4
1.5 Further safety regulations 5
2Design of the product 6
2.1 RPG 1.0 Cordless 6
2.2 RPG 1.0 Cordless right-angled drive 7
2.3 Accessories 8
2.3.1 Multifunctional tool (MFW) 8
2.3.2 One-piece clamping shells 8
2.3.3 Durable storage and shipping case 9
3Features and scope of application 10
3.1 Features 10
3.2 Scope of application 10
4Technical specifications 11
4.1 Rating 11
5Commissioning 12
5.1 Scope of delivery 12
5.2 Transport 13
6Operation 14
6.1 Preparation 14
6.2 Mounting the multifunctional tool (MFW) to the tool support 15
6.3 Inserting and replacing clamping shells 16
6.4 Mounting the tube 17
6.5 Machining tubes in a cramped working area 18
6.5.1 Adjusting the feed unit 18
6.5.2 Adjusting the release handle 19
6.6 Determining the speed 19
6.7 Machining the tube 20
6.7.1 Switching the machine on 21
6.7.2 Advancing the tool 21
7Maintenance 23
8What to do if ...? 24
8.1 Trouble shooting 24
8.2 Servicing/customer service 24
9Spare parts list 25
Table of contents Operating instructions RPG 1.0 Cordless (right-angled drive)
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orbitalum tools gmbh
9.1 RPG 1.0 Cordless 25
9.2 RPG 1.0 Cordless right-angled drive 26
Operating instructions RPG 1.0 Cordless (right-angled drive) 0 About these instructions
orbitalum tools gmbh
(09.07) MT_RPG 1.0_BA_04_790036762_02.doc 1
0 About these instructions
To allow quick understanding of these instructions and safe handling of the
machine, all the warning messages, notes and symbols used in these
instructions are presented here along with their meaning.
0.1 Warning messages
In these instructions, warning messages are used to warn you against the
dangers of injury or material damage. Always read and observe these warning
messages!
This is a warning symbol. It should warn you against dangers
of injury.
Follow all instructions which are identified with this safety
symbol in order to avoid injuries or death.
Warning
symbol Meaning
DANGER
Direct danger!
Non-observance could result in death or critical injury.
:Restrictions (if applicable).
XMeasures to prevent danger.
WARNING
Possible danger!
Non-observance could result in serious injury.
:Restrictions (if applicable).
XMeasures to prevent danger.
ATTENTION
Dangerous situation!
Non-observance could result in minor injuries.
ATTENTION
Dangerous situation!
Non-observance could result in material damage.
0 About these instructions Operating instructions RPG 1.0 Cordless (right-angled drive)
2 (09.07) MT_RPG 1.0_BA_04_790036762_02.doc
orbitalum tools gmbh
0.2 Further symbols and displays
Symbol Meaning
Important
Note
Notes: Contain particularly important information for
comprehension.
Instruction: You must take notice of this symbol.
1.
Request for action in a sequence of actions: You have to do
something here.
X
Single request for action: You have to do something here.
ZConditional request for action: You have to do something here
if the specified condition is met.
0.3 Abbreviations
Abbr. Meaning
RPG 1.0
Cordless
Tube Squaring Machine for tubes with an outer diameter of up
to 1.0 inches, equipped with a rechargeable accumulator
RPG 1.0
Cordless
right-angled
drive
Tube Squaring Machine for tubes with an outer diameter of up
to 1.0 inches, equipped with rechargeable accumulator and
with a right-angled drive.
MFW Multifunctional Tool
Operating instructions RPG 1.0 Cordless (right-angled drive) 1 Notes on safety
orbitalum tools gmbh
(09.07) MT_RPG 1.0_BA_04_790036762_02.doc 3
1 Notes on safety
The Tube Squaring Machine Cordless and/or with right-angled drive (in the
following referred to as RPG 1.0) is a state-of-the-art machine. Using it for
purposes other than those described in this manual may cause injury to the
user or to others. The machine or other equipment may also be damaged.
Therefore:
•Always ensure that the machine is in good working condition, and always
comply with these notes on safety.
•Keep the complete documentation close by the machine.
•Generally valid regulations for the prevention of accidents must be
observed.
1.1 Proper use
•Use the RPG 1.0 exclusively for machining thin-walled tubes (see “Scope
of application”, chapter 3.2, p. 10).
•The user will be the only person liable for damages caused by improper
use.
1.2 Safety regulations
•Only use the dimensions and materials specified in this manual. Always
consult Orbitalum Tools after-sales service personnel before using other
materials.
•Read the enclosed safety notes completely and carefully before handling
the rechargeable accumulator and the battery charger.
•Only use original Orbitalum Tools spare parts and auxiliaries.
•Inspect the RPG 1.0 every day for visible signs of damage or defects.
Any damage or defect must be repaired immediately.
•Work on the electrical equipment may only be performed by a qualified
electrician.
•Disconnect the RPG 1.0 from power supply before changing the tools,
transport or carrying out maintenance and repair work and allow the
machine to come to a stop.
1 Notes on safety Operating instructions RPG 1.0 Cordless (right-angled drive)
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orbitalum tools gmbh
1.3 Working with safety in mind
"Make your contribution to safety in the workplace."
•Report any unusual behavior of the machine to the person in charge
immediately.
•Always work with safety in mind.
•Wear safety goggles and safety gloves when working with the RPG 1.0.
•Tie up long hair (snood-type cap); do not wear any wide clothing.
Attention: jewelry and ties can get caught by rotating parts.
•Make sure that the work piece has been clamped correctly.
•Switch off the RPG 1.0 after each working cycle and allow the machine to
come to a stop.
•Disconnect the RPG 1.0 from power supply before performing any
cleaning, maintenance or repair work and allow the machine to come to a
stop.
•Keep hands away from the tools during processing.
•Pay attention to the surroundings. Do not use any electric tools or
rechargeable batteries in a damp or wet area. Make sure to have good
illumination. Do not work near combustible liquids or gases.
1.4 Waste disposal / environmental protection
•Dispose of chips and used gear lubricant oil according to the regulations.
Discarded electric tools and accessories contain a large share of
valuable raw and synthetic materials which can be recycled.
Therefore:
•Electrical (electronic) devices which are marked with the symbol to the left,
may not be disposed of with household waste in accordance to the EU
directive 2002/96/EC.
•By actively using the offered return and collection systems, you actively
contribute to the reuse, recycling and utilization of electrical (electronic)
devices.
•Electrical (electronic) used devices contain parts which must be handled
selectively according to the EU directive. Separate collection and selective
treatment is the basis for environment-friendly disposal and the protection
of human health.
•Our products that were sold to you after August 13th, 2005 are taken back
and treated according to legal standards. These products have to be send
free of charge.
•The return of used devices which pose a health or safety risk for human
beings due to soiling during use may be refused.
(RL 2002/96/EC)
Operating instructions RPG 1.0 Cordless (right-angled drive) 1 Notes on safety
orbitalum tools gmbh
(09.07) MT_RPG 1.0_BA_04_790036762_02.doc 5
•The legally compliant disposal of electrical (electronic) devices that were
placed on the market before August 13th, 2005 are in the responsibility of
the end-user.
•Batteries which are marked with the symbol on the left may not be
disposed of together with household waste according to the applicable EU
directive 91/157/EEC.
•With batteries containing hazardous substances, the chemical symbol for
the heavy metal content is indicated below the waste bin.
1.5 Further safety regulations
Observe the regulations, norms and guidelines specific to your country.
Cd
2 Design of the product Operating instructions RPG 1.0 Cordless (right-angled drive)
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orbitalum tools gmbh
2 Design of the product
2.1 RPG 1.0 Cordless
1 Rechargeable accumulator 6 Feed Unit
2 Housing with driving motor 7 ON/OFF switch / Speed controller
3 Switch for right-handed / left-handed 9 Tool support
rotation 10 Multifunctional tool (MFW)
4 Feed with scale ring
5 Release handle for fixing the
clamping shells
1
9
8
2
7
6
5
4
3
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