Onicon F-1100 Series Mode d'emploi

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699

www.onicon.com • [email protected]

TURBINE FLOW METER

Installation and Operation Guide

05-13

0721-1 / 13518

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 2

SAFETY INFORMATION

This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please read

this manual thoroughly.

Regarding this manual:

• This manual should be passed on to the end user.

• Before use, read this manual thoroughly to comprehend its contents.

• The contents of this manual may be changed without prior notice.

ONICON’s written permission.

• ONICON makes no warranty of any kind with regard to this material, including, but not

limited to, implied warranties of merchantability and suitability for a particular purpose.

• All reasonable effort has been made to ensure the accuracy of the contents of this manual.

However, if any errors are found, please inform ONICON.

• ONICON assumes no responsibilities for this product except as stated in the warranty.

• If the customer or any third party is harmed by the use of this product, ONICON assumes

no responsibility for any such harm owing to any defects in the product which were not

predictable, or for any indirect damages.

Safety Precautions:

The following general safety precautions must be observed during all phases of installation,

operation, service, and repair of this product. Failure to comply with these precautions or with

specic WARNINGS given elsewhere in this manual violates safety standards of design,

manufacture, and intended use of the product. ONICON Incorporated assumes no liability for the

customer’s failure to comply with these requirements. If this product is used in a manner not

specied in this manual, the protection provided by this product may be impaired.

The following symbols are used in this manual:

WARNING

Messages identied as “WARNING” contain information regarding the personal safety of

individuals involved in the installation, operation or service of this product.

CAUTION

Messages identied as “CAUTION” contain information regarding potential damage to the

product or other ancillary products.

IMPORTANT NOTE

Messages identied as “IMPORTANT NOTE” contain information critical to the proper

operation of the product.

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Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 3

TABLE OF CONTENTS

1.0 INTRODUCTION .............................................................................................................4

1.1 Purpose of This Guide ..........................................................................................4

1.2 Typical Turbine Flow Meters ...............................................................................4

1.3 Standard Features and Specications..................................................................5

1.4 Model Numbering System....................................................................................6

1.5 Additional Required Hardware............................................................................6

1.6 Warranty and Serial Number................................................................................6

2.0 UNPACKING ................................................................................................................7

2.1 Checking That You Have Received Everything ...................................................7

3.0 INSTALLATION, REMOVAL & ADJUSTMENT .............................................................8

3.1 Site Selection ........................................................................................................8

3.2 Insertion Meter Straight Run Requirements ......................................................10

3.3 Insertion Meter Mechanical Installation............................................................12

3.3.1 Insertion Meter Installation Kits ...............................................................13

3.3.2 ONICON Standard Installation Hardware Kits.........................................13

3.3.3 ONICON Hot Tap Installation Hardware Kits...........................................13

3.3.4 Customer Supplied Installation Hardware ...............................................14

3.3.5 Conrming the Stack Height .....................................................................15

3.4 Installing the Insertion Meter.............................................................................16

3.4.1 Adjusting of the Meter Insertion Depth ....................................................17

3.5 Removal of the Insertion Meter..........................................................................17

3.6 Inline Flow Meter Straight Run Requirements and Mechanical Installation...19

3.7 Wiring Connections ............................................................................................20

4.0 START-UP & COMMISSIONING...................................................................................21

4.1 Helpful Hints for Start-up and Commissioning ................................................21

4.2 Insertion Meter Start-up and Commissioning ...................................................22

4.3 Insertion Meter Start-up and Commissioning Worksheet.................................23

4.4 Inline Meter Start-up and Commissioning ........................................................24

4.5 Inline Meter Start-up and Commissioning Worksheet......................................25

4.6 Troubleshooting Guide .......................................................................................26

5.0 ANALOG ADJUSTMENT PROCEDURE .......................................................................27

5.1 General Discussion .............................................................................................27

5.2 Analog Adjustment Procedure ...........................................................................27

5.2.1 Equipment Required..................................................................................27

5.2.2 Procedure ...................................................................................................28

APPENDIX

A User Connections and Internal Wiring Diagrams

B Installation Hardware Instructions

C Insertion Turbine Assembly Detail Drawings

D Conditions of Sale

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Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 4

SECTION 1.0: INTRODUCTION

We, at ONICON Incorporated, would like to thank you for purchasing our quality, U.S. made, Turbine

Flow Meter. As our valued customer, our commitment to you is to provide fast reliable service and

assistance, while continuing to offer you new products to meet your growing ow measurement needs.

1.1 PURPOSE OF THIS GUIDE

We have written this guide to provide the persons responsible for the installation, operation and

maintenance of your turbine ow meter with the most specic equipment information they will

need. This is NOT an electrical or plumbing trade manual.

WARNING

Please do not permit any persons to install, operate or maintain this equipment unless they have a

complete knowledge of their trade skills and are competent to work on high pressure hot and cold

water systems, according to their individual trades. Death or permanent injury may result from

accidents with these systems.

This guide is the basic reference tool for all ONICON Turbine Flow Meters. If you have not

purchased all of the options, there will be references in this manual which are not applicable to

your meter(s).

1.2 TYPICAL TURBINE FLOW METERS

ONICON’s Turbine Flow Meters measure the velocity

of owing liquids by counting the frequency at

which the blades of a rotating turbine pass a xed

electrode. Circuitry within the ow meter electronics

enclosure then converts the rotational rate to digital

and/or analog signals which are transmitted via

a connecting cable to any of ONICON’s display

devices, BTU meters and/or a data acquisition

system.

Sweat or NPT

Process Connections

Electronics Enclosure

Inline Meter

Insertion Meter

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Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 5

1.3 STANDARD FEATURES AND SPECIFICATIONS

(Refer to specication sheet for particular model

to obtain additional details)

ACCURACY

F-1100 / F-1200 / FB-1200 Series

± 0.5% OF READING at calibrated velocity

± 1% OF READING from 3 to 30 ft/s (10:1 range)

± 2% OF READING from 0.4 to 20 ft/s (50:1 range)

F-1300 Series

± 0.5% OF READING at calibrated velocity

± 2% of reading from 0.8 to 38 GPM (50:1 range)

Sensing Method

F-1100 / F-1300 Series

Single turbine electronic impedance sensing

(non-magnetic and non-photoelectric)

F-1200 / FB-1200 Series

Dual turbine electronic impedance sensing

(non-magnetic and non-photoelectric) and

frequency averaging circuitry.

Pipe Size Range

F-1100 Series

1¼” through 72” nominal

F-1200 / FB-1200 Series

2½” through 72” nominal

F-1300 Series

¾” or 1” NPT threaded or copper sweat process

connections

Supply Voltage

24±4 V AC/DC at 50 mA

Liquid Temperature Range

Standard: 140° F continuous, 150° F peak

High Temp: 280° F continuous, 300° F peak

Insertion meters operating above 250° F require

316 stainless steel construction option

Ambient Temperature Range

-5 to 160° F (-20 to 70° C)

Operating Pressure

400 PSI maximum

Pressure Drop

F-1100 / F-1200 / FB-1200 Series

Less than 1 PSI at 20 ft/s in 2½” pipe, decreasing

in larger pipes and lower velocities

F-1300 Series

3 PSI at maximum ow rate

Material

Wetted metal components

F-1100 / F-1200 / FB-1200 Series

Standard: Electroless nickel plated brass

Optional: 316 stainless steel

F-1300 Series

Brass sensor body

Electronics Enclosure

Standard: Weathertight aluminum enclosure

(NEMA4)

Optional: Submersible enclosure (NEMA6)

Electrical Connections

Standard: 10’ of PVC jacketed cable with ½”

NPT conduit connection

Optional: Indoor DIN connector with 10’ of

plenum rated cable

Output Signal(s)

F-1100 / F-1200 / F-1300 Series

Standard: Calibrated frequency output

(0-15 V pulse, 0-500 Hz)

Optional: Analog and digital outputs also

available, based on model

FB-1200 Series

Standard: Calibrated frequency output

(0-15 V pulse, 0-500 Hz), contact closure

output to report ow direction

Optional: Analog and digital outputs also

available, based on model

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Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 6

1.5 ADDITIONAL REQUIRED HARDWARE

All ONICON insertion type meters can be installed and removed

via a 1” or larger full port ball valve without stopping ow. The

terms “Standard” and “Hot Tap” refer to the installation method

of the isolation valve kit only.

Standard Installation Hardware: For new construction or

scheduled shutdown; once kit is installed, the ow meter can be

installed or removed without system shutdown.

Hot Tap Installation Hardware: For applications which require

the access hole in the pipe to be drilled through the valve

using a wet tap drilling machine, while the hydronic system is

pressurized and operating.

NOTE: Installation hardware materials vary greatly based on pipe

material, pipe size and standard vs. hot tap versions.

1.4 MODEL NUMBERING SYSTEM

F(B)-XX YY

SERIES OUTPUT SIGNAL

F-11 Single Turbine, Insertion Type

F-12 Dual Turbine, Insertion Type

FB-12 Bi-Directional, Insertion Type

F-13 Inline Turbine Meter

Example: “F-1210” = Dual turbine, analog output

00 Frequency Output (15 V pulse)

For connection to ONICON display or BTU meter

only. Signal is too fast for most building control

systems (0-500 Hz).

10 Analog Output (non-isolated) Provides both 4-20 mA

and 0-10 V outputs. Most commonly used output

type. (3-wire connection)

11 Isolated Analog Output

Provides both 4-20 mA and 0-10 V outputs. Signal

ground is isolated from power supply and pipe

ground. (4-wire connection)

20 Divided Output (Solid state dry contact) Provides an

isolated binary/digital output. Signal is divided to

limit the maximum frequency. For rate/totalization.

30 Scaled Output (Solid state dry contact)

Provides an isolated binary/digital output scaled to

provide one pulse per desired unit volume (e.g.: 1

pulse = 10 gal.).

Ideal for totalization applications.

1.6 WARRANTY AND SERIAL NUMBER

Warranty

ONICON’s complete warranty is included in Appendix C of this manual as a part of the

“Conditions of Sale.” Meters purchased after November 1, 2000 include a two-year “No fault”

warranty which may cover accidental damage caused during installation or start up.

Serial Number

The serial number of your ow meter is located on a label on the side of the electronics enclosure.

The model number is also listed on this label. The serial number is a unique identier that you

should refer to, along with the model number, whenever you contact ONICON for assistance

regarding your meter.

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 7

SECTION 2.0: UNPACKING

Turbine ow meters are generally shipped in one package unless optional hardware or equipment is

ordered. This package may contain up to two complete meters along with the optional installation kits.

Any display equipment ordered with the meters, will be packed separately. Please open all packages

with caution to avoid damaging to their contents. In the event that anything is damaged when you

receive it, notify the shipping company immediately and the ONICON customer service department.

Most products are shipped insured unless the customer specically requests otherwise.

2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING

The Documentation

Enclosed with each ow meter is a comprehensive documentation package which

includes the following items:

• Installation and Operation Guide

• Flow Meter Calibration Certicate

Please notify the ONICON customer service department if any documents are missing.

The Flow Meter

The ow meter was carefully packed prior to shipment and should arrive without any

damage. Prior to installation, inspect for physical damage such as broken turbine blades or

a damaged stem.

• Test the turbine(s) to see that they rotate freely when you gently blow on them

parallel to their shafts.

• Make sure that the threads on the insertion meter hot tap adapter have not been

damaged.

• Inspect the insertion meter stem for bends or other damage. The stem forms

the seal against liquid leakage as it slides through an ‘O’ ring inside the hot tap

adapter. Deep scratches may cause leakage.

• The serial and model numbers on the laminated wiring connection /calibration

data tag attached to the meter should match the numbers on the tag mounted

directly on the ow meter. Be sure that the unit was calibrated to the correct pipe

size and ow range.

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 8

SECTION 3.0: INSTALLATION, REMOVAL & ADJUSTMENT

WARNING

Insertion ow meters may often be installed in pipes which are under high pressure. Accidents

with these systems can cause serious injury or death. Only persons experienced with high pressure

systems and related knowledge in the heating, cooling and uid metering elds should attempt to

install adjust or remove the ow meter. Carefully read the installation and removal instructions in

this manual before performing any work on these meters.

ONICON will be happy to assist with technical recommendations and to provide guidance by

telephone or e-mail. On-site eld engineering, installation and service is also available at additional

cost.

3.1 INSTALLATION SITE SELECTION

Install the ow meter where it will be accessible for personnel to perform necessary periodic

maintenance. The clearance required for insertion meter installations is typically 23”-36”

from the pipe wall to the nearest obstruction above the valve assembly. This clearance

dimension will increase with large diameter pipes. Allow at least 6” of clearance for inline

meter installations. The environment should be free of corrosive liquids/fumes, temperature

extremes and heavy vibration. The following information should be used as a guide to the

proper location for installing the meter.

GENERAL PRACTICES:

1. For best results, install the ow meter in a straight run of pipe, free of bends,

tees, valves, transitions, and obstructions.

2. Straight run requirements vary based on the nature of the upstream obstruction.

Review the following pages for guidelines in determining minimum

upstream straight run requirements based on the nature of the obstruction.

Note: Depending upon specic location details, more or less straight run may be

required to produce a satisfactory ow prole.

3. If there is insufcient straight run, allow 80% of the run upstream and 20% of the

run downstream. If the total length of straight run is less than 70% of the

recommended length, performance may seriously degrade, and consideration

should be given to changing to the series F-3000 In-line Electromagnetic Flow

Meter.

How To Determine The Available Straight Pipe Diameters:

For each application, locate the longest straight, unobstructed section of pipe (no bends, tees, valves,

other insertion probes, size transitions). The longest straight pipe run in inches divided by nominal

pipe size in inches equals “diameters of straight pipe.” For closed loop applications, consider both

the supply and return lines as possible locations.

IMPORTANT NOTE

Always use the maximum available straight run. When more than the minimum required

straight run is available, place the meter such that the excess straight run is upstream of the

meter location.

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Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 9

INSERTION AND INLINE FLOW METER SITE SELECTION

GENERAL GUIDELINES

(Shown with Insertion Meter)

• Install in vertical or horizontal pipe.

• For horizontal pipe position meter

anywhere in upper 240˚.

FLOW

20% 80%

Upstream

Downstream

Available Straight Run*

23" - 36"

Depending on

pipe size

CLEARANCE

REQUIRED

FOR INSTALLATION

FLOW

20% 80%

Upstream

Downstream

Available Straight Run*

Vertical pipe position

*See following pages for model specic straight run requirements.

EVALUATING UPSTREAM PIPING CONDITIONS

Straight Pipe

Single Bend

Pipe Reduction or Enlargement

Outowing Tees

Multiple Bends in Same Plane

Multiple Bends Out of Plane

Inowing Tees

Control Valves

Worse Better

CLEARANCE

REQUIRED

FOR INSTALLATION

23” - 36”

Depending on

pipe size

Allow at least

6” for inline meters

(Downward ow is also allowed)

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Turbine Flow Meter Manual 05/13 - 0721-1 / 13518 Page 10

FLOW DIRECTION

STRAIGHT RUN REQUIREMENTS FOR INSERTION TURBINE FLOW METERS

Series F-1100 Single Turbine Flow Meters

GENERAL PRACTICES

1. For best results, install the ow meter in a straight run of pipe,

free of bends, tees, valves, transitions, and obstructions for a

distance of at least 20 pipe diameters upstream and 5 diameters

downstream.

2. Longer straight runs may be required in applications where the

meter is placed downstream from devices which cause unusual

ow prole disruption or swirl, for example, modulating valves or

two elbows in close proximity and out of plane, etc.

3. If there is not sufcient straight run, allow 80% of the run upstream and

20% of the run downstream. If the total length of straight run is less

than 20 diameters, performance may seriously

degrade, and consideration should be given to

changing to the series F-1200 Dual Turbine

Flow Meter.

FLOW DIRECTION

Minimum upstream

straight run distance

20 pipe diameters from any

valve, elbow, tting, etc.

Minimum downstream

straight run distance

5 pipe diameters to any

valve, elbow, tting, etc.

Series F-1200 Dual Turbine Flow Meters

FLOW DIRECTION

GENERAL PRACTICES

1. For best results, install the ow meter in a straight run of pipe,

free of bends, tees, valves, transitions, and obstructions for a

distance of 10 pipe diameters upstream and 5 diameters

downstream.

2. Longer straight runs may be required in applications where the

meter is placed downstream from devices which cause unusual

ow prole disruption or swirl, for example, modulating valves or

two elbows in close proximity and out of plane, etc.

3. If there is not sufcient straight run, allow 80% of the run upstream and

20% of the run downstream. If the total length of straight run is less

than 70% of recommended distance, performance

may degrade and consideration should be given to

changing to the F-3000 Series Inline

Electromagnetic ow meter.

FLOW DIRECTION

Minimum upstream

straight run distance

10 pipe diameters from any

valve, elbow, tting, etc.

Minimum downstream

straight run distance

5 pipe diameters to any

valve, elbow, tting, etc.

3.2 INSERTION METER STRAIGHT RUN REQUIREMENTS

Autres manuels pour F-1100 Series

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Onicon Instrument de mesure

Onicon

Onicon FB-3500 Mode d'emploi

Onicon

Onicon SYSTEM-20 Mode d'emploi

Onicon

Onicon SYSTEM-40 Mode d'emploi

Onicon

Onicon SeaMetrics AG90 Manuel utilisateur

Onicon

Onicon FT-3400 Mode d'emploi

Onicon

Onicon System-10 BTU Meter Manuel utilisateur

Onicon

Onicon FT-4600 Mode d'emploi

Onicon

Onicon SYSTEM-30 Mode d'emploi

Onicon

Onicon Fox Thermal FT4X Manuel utilisateur

Onicon

Onicon D-100 Manuel utilisateur

Onicon

Onicon System-10 BTU Meter Manuel utilisateur

Onicon

Onicon System-10 BTU Meter Manuel utilisateur

Onicon

Onicon F-2500 series Mode d'emploi

Onicon

Onicon F-4000 Series Instructions de montage

Onicon

Onicon FT-3400 Mode d'emploi

Onicon

Onicon SeaMetrics EX90 Manuel utilisateur

Onicon

Onicon D-1401 Mode d'emploi

Onicon

Onicon D-100 Manuel utilisateur

Onicon

Onicon F-5100 Inline Mode d'emploi

Onicon

Onicon F-4300 Instructions d'utilisation d'origine

Onicon

Onicon SYSTEM-30 Mode d'emploi

Onicon

Onicon F-4400 Manuel utilisateur

Onicon

Onicon F-1000 SERIES Manuel utilisateur

Onicon

Onicon F-4300 Instructions de montage

Manuels Instrument de mesure populaires d'autres marques

Suaoki

Suaoki D40 Manuel utilisateur

Elster

Elster BK-G1.6 Manuel utilisateur

Endress+Hauser

Endress+Hauser Deltabar FMD71 Manuel

Duratool

Duratool D03128 Manuel utilisateur

Vega

Vega VEGAPULS 65 Manuel utilisateur

Tonghui

Tonghui TH2618B Manuel utilisateur

Tenmars

Tenmars TM-801 Manuel utilisateur

MSR

MSR 145 Manuel utilisateur

TPS

TPS WP-82 Manuel utilisateur

ELMETRON

ELMETRON CP-511 Manuel utilisateur

PCB Piezotronics

PCB Piezotronics 003C30 Manuel utilisateur

Tenma

Tenma 72-10465 Manuel utilisateur

Endress+Hauser

Endress+Hauser Proline Promag 50 Caractéristiques techniques

Siemens

Siemens SITRANS F Coriolis FCT030 Manuel de la liste des pièces

KLINGER

KLINGER CMF V Series Manuel utilisateur

EXFO

EXFO FTB-2 Manuel d'exploitation et d'entretien

Keysight

Keysight M8290A Manuel utilisateur

ADTEK

ADTEK MW-5 Manuel utilisateur