Oilon KP-6 Manuel utilisateur

M2003 1743EN

6 November 2017

Operation and maintenance manual

Burner models: KP-6, KP-6 L, KP-6 LH, KP-6-2, KP-6 H-2

Burner equipment: LMO

Read these instructions carefully before installation, use, or maintenance

Contents

1 Introduction

1.1 Burner models covered in this manual.......................................................3

1.2 Liability disclaimer.......................................................................................3

1.3 Safety precautions...................................................................................... 4

1.4 Product overview.........................................................................................6

1.5 Handling, transportation and storing...........................................................8

2 Technical data

2.1 Burner technical data................................................................................10

2.2 Assembly drawing.....................................................................................12

2.3 LMO program relay technical data........................................................... 13

3 Installation

3.1 Space requirements..................................................................................14

3.2 Mounting the burner..................................................................................14

3.3 Burner hinges............................................................................................16

3.4 Connecting to oil supply line.................................................................... 16

3.5 Fuel system...............................................................................................18

3.6 Connecting to the mains...........................................................................20

4 Commissioning

4.1 First start-up.............................................................................................. 21

4.2 Nozzle selection........................................................................................22

4.3 Oil pump pressure regulation................................................................... 24

4.4 Combustion head adjustment................................................................... 25

4.5 Combustion air adjustment for 1–stage burner.........................................27

4.6 Servomotor settings SQN......................................................................... 28

4.7 Adjusting the air velocity in the combustion head................................... 29

5 Operation

5.1 1-stage burner operating principle............................................................32

5.2 2-stage burner operating principle............................................................34

5.3 Operating status signals........................................................................... 36

5.4 Troubleshooting and monitoring.............................................................. 36

5.5 Time sequence diagram........................................................................... 38

5.6 Oil pump....................................................................................................40

6 Maintenance

6.1 Burner maintenance..................................................................................42

6.2 Position of air cone...................................................................................43

6.3 Flame observation.....................................................................................44

6.4 Changing the nozzle.................................................................................44

M2003 1743EN 1 (51)

6.5 Flame detector.......................................................................................... 44

6.6 Changing pump filter.................................................................................48

6.7 Troubleshooting and monitoring............................................................... 48

6.8 Burner failures and troubleshooting..........................................................50

2 (51) M2003 1743EN

1 Introduction

1.1 Burner models covered in this manual

Burner item code Burner description

KP6210 KP-6

KP62210 KP-6-2

KP6H2210 KP-6 H-2

KP6L210 KP-6 L

KP6LH210 KP-6 LH

1.2 Liability disclaimer

The delivered equipment with its accessories is always a part of a larger system.

This manual does not include comprehensive instructions for planning, installing

and operating a complete system. Thus, the designer, installer and operator of the

equipment should have sufficient qualifications and knowledge to design, install,

and operate the parts of the system, as well as the system as a whole. The system,

including burner control system, must be designed and constructed according to local

regulations and requirements.

The following information must be read and understood by the users of the appliance.

The users must be trained and fully qualified according to local legislation for the

specific work. The users of the appliances must also be capable to recognize possible

hazards in the system and in the environment where the appliance is used.

This manual contains information and instructions based on product standards and

regulations, and on our best knowledge. Failure to follow these instructions can lead

to damage to the appliance. Erroneous use of the appliance or the failure to follow any

instructions or warnings in the manual or this disclaimer can lead to property damage,

personal injury or death.

Oilon is unable to accept any liability for damage in case of:

● failure to follow these instructions

● other use than what is explained in this manual

● use by unqualified personnel

● the use of spare parts not provided by Oilon.

Your legal rights are governed by a Limited warranty, the terms of which are

incorporated herein by reference. Any modification at the product, if not approved by

Oilon, is disclaimed and may void your rights under the Limited warranty.

M2003 1743EN 3 (51)

1.3 Safety precautions

Read these instructions carefully before installation, commissioning, operation or

maintenance of the device. The given instructions must be followed. Throughout this

manual, the following three symbols are used to point out very important information:

Be careful. The DANGER symbol indicates a possible danger of bodily

harm or lethal injury.

Pay attention. The CAUTION sign indicates a possible danger of

damage to the device, components or surroundings.

Note indicates tips, hints, and other essential information.

Keep these instructions as well as the electrical diagrams available near the

device.

This device can be used by at least 8-year-old childen and other

persons, whose physical, perceptual, or mental qualities are lowered or

who do not have experience and knowledge, and they are guarded or

they have been guided to use the device safely, and if they understand

dangers related to the usage of the device. Children must not play with

the device. Children must not to clean the device and they most not

perform any maintenance tasks without surveillance.

The usage of this device is not intended to persons (including children),

whose physical, perceptual, or mental qualities are lowered, or who do

not have experience and knowledge unless they are guarded, or guided

to use the device by the person responsible for the safety. Children

must be controlled to make sure, that they do not play with the device.

Oilon products are manufactured according to general product standards and

directives, and based on our best knowledge about product design, and technologies.

Operation safety is one of the leading principles in our product development. However,

it is wise to be prepared, and think about safety. Read the following principal safety

warnings and instructions:

Firing with too low residual oxygen may cause an explosion hazard.

Firing with too high residual oxygen may cause unstable combustion

and faults in burner operation.

Installation, commissioning, or service of the appliance is to be carried

out by authorized and trained personnel only, adhering to all local

regulations and requirements.

4 (51) M2003 1743EN

IN CASE OF FIRE OR OTHER EMERGENCY

● Cut off power supply.

● Close main fuel shut-off valve.

● Take appropriate actions.

Cut off power supply to burner and close manual shut-off valves always

before any maintenance work. Cutting power is adequate when just

inspecting the device.

Connectors in control box are under voltage. Only authorized users may

open safety cover.

Fasten all safety covers, enclosures, and guards with all screws before

start-up. Use appropriate tools.

Wear proper hearing protection and personal protective equipment,

such as protection shoes and gloves when necessary.

Do not touch hot pipes or surfaces during operation or maintenance.

If burner start-up fails consecutively two times, do not restart burner

before carefully investigating the reason for the failure.

Make sure that the burner gets sufficiently combustion air.

If the burner control system, including all related components, does not

support continuous operation, a controlled shutdown is performed every

24 hours to ensure safe operation.

Emergency shutdown

In an emergency, cut off power supply to the burner. Close the manual shut-off

valves. After safety check you can restart the burner. Check settings, and monitor that

operation continues as normal.

M2003 1743EN 5 (51)

Take care of the boiler room

Never use open fire while checking burner or boiler.

Do not store any inflammable materials in boiler room.

Keep boiler door closed while starting burner, and during burner

operation.

● Maintain tidiness in boiler room, and keep boiler room door closed.

● Make sure that there is always enough water and pressure in heating system.

● Make sure boiler and chimney are swept regularly.

● Check flue damper adjustment and gate valve regularly.

● Make sure burner room air-inlet gap is open.

● Make sure shut-off valves on pressure gauges are shut.

● Make sure pipeworks tightness, boiler system safety appliances, pipeworks, and

burner are checked regularly according to the rules and regulations of public

authorities.

● Check boiler and its components.

We recommend a maintenance contract.

1.4 Product overview

Intended use

This is an automatic forced draught burner. The burner can be used on most heating

appliances; for warm and hot water boilers, steam boilers, hot air generators, and

various types of process heating. They are also designed to suit furnaces with high

back pressure.

100 % bio oil can also be used as a fuel. The features, adjustment measures and

possible structural changes of bio-oil are presented in the sections commissioning and

maintenance of this manual.

As standard, the burners are mounted in horizontal orientation. Our burners are

designed for operation in covered areas, within the temperature range of 0 °C – +40 °C

. The standard setup is designed to operate in the altitude of max. 500 m above sea

level.

See Technical data for the information on standard applicable fuels. Burners using

other fuels are available upon request.

Construction

The surface of the housing is finished with durable high-gloss paint. Electrical

installations and burner service are easy to perform because the top cover is

removable. The stainless steel alloy combustion head and the diffuser disc can

withstand high temperatures.

6 (51) M2003 1743EN

The burner control system handles all burner operation sequences automatically. In the

event of a burner failure, the unit stops the burner automatically.

Each burner is tested separately before delivery to the customer.

Our gas burners comply with standard EN 676, oil burners with EN 267, and dual-fuel

burners with both of the above-mentioned standards.

For more information on products, visit our web site at www.oilon.com: Oilon –>

Industries –> Product material.

Information on components can be found under the headline Burner parts.

Type labelling

POLTINKOODI ver. 2

Label element 1: Fuel

KP Light fuel oil

RP Heavy fuel oil

GP Gas

GGP Dual gas

GKP Gas, light fuel oil

GRP Gas, heavy fuel oil

Label element 2: Burner size categorization

Label element 3: Method of control

H Two-stage

M Modulating

MH Modulating gas, two-stage oil

ME Modulating with a separate fan

L With preheater

LH With preheater, two-stage

Label element 4: Additional code, for example burner capacity I-III or automation, like

WD34

Type plate

The following illustration shows an example of the type plate of Oilon burners:

M2003 1743EN 7 (51)

Type plate EU ver. 4

Pos. Description Pos. Description

1 Burner type:

KP = Light fuel oil

RP = Heavy fuel oil

GP = Gas

GKP = Light fuel oil and gas

GRP = Heavy fuel oil and gas

10 Serial number

2 NOx classes, gas 11 Year of manufacture

3 NOx class, oil 12 Heat input, gas, kW

4 Burner category : I2R = natural gas I3R =

liquefied petroleum gas

13 Heat input, light fuel oil, kg/h

5 Gas families: 2 = groups H and E | 3 =

group P

14 Gas pressure min, mbar

6 Oil quality / viscosity 15 Gas pressure max, mbar

7 Supply voltage, input power and current,

V / Hz / A / kW

16 CE marking and certification institute

code

8 Manufacturer address 17 PIN code (gas burner)

9 Degree of protection, IP 18 Countries of destination

1.5 Handling, transportation and storing

Store device and its equipment in a dry and airy place. Protect device from dust and

humidity. Follow storing and transporting instructions included in the package.

Documentation is a part of the product, and it must be passed on together with the

device, also with a second hand product. Pass on documents delivered with device

to owner at installation, and advise to keep them properly. Make sure that operating

instructions are available near the device.

Recycle product package. The metal and plastic parts of the device are made of

recyclable materials. Also all electrical components are recyclable, and should be

handled according to local regulations.

8 (51) M2003 1743EN

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