Ogden SMARTER LOGIC ETR-9100 Manuel utilisateur

Models ETR-9100, 8100 & 4100

Microprocessor Based

SMARTER LOGIC®Temperature Control

INSTRUCTION MANUAL

PK494-1-OMC

October, 2006

Warning Symbol

Using the Manual

This Symbol calls attention to an operating procedure, practice, or the like, which, if not correctly performed or

adhered to, could result in personal injury, damage or destruction to part or all of the product and system. Do not

proceed beyond a warning symbol until the indicated conditions are fully understood and met.

Installer

System Designer

Read Chapter 1, 2

Read All Chapters

NOTE:

It is strongly recommended that a process incorporates an FM approved LIMIT CONTROL like the ETR-9040

or ETR-3 which will shut down the equipment at a preset process condition in order to preclude any

possible damage to individual components or system.

Information in this user's manual is subject to change without notice.

transmitted, transcribed or stored in a retrieval system. Similarly, this manual may not be translated into any language

in any form by any means without the written permission of .

Chromalox, Inc

Contents

Chapter 1 Overview

Page No

Chapter 2 Installation

Chapter 3 Programming

Chapter 4 Applications

1-1 General Description ............................................................................................................................................4

1-2 Ordering Code ....................................................................................................................................................6

1-3 Programming Port................................................................................................................................................7

1-4 Keys and Displays ...............................................................................................................................................7

1-5 Menu Overview ...................................................................................................................................................9

1-6 Parameter Descriptions .....................................................................................................................................10

2-1 Unpacking ........................................................................................................................................................13

2-2 Mounting ..........................................................................................................................................................13

2-3 Wiring precautions ............................................................................................................................................14

2-4 Power Wiring ....................................................................................................................................................15

2-5 Sensor Installation Guidlines...............................................................................................................................15

2-6 Sensor Input Wiring ..........................................................................................................................................15

2-7 Control Output Wiring .......................................................................................................................................16

2-8 Alarm Wiring .....................................................................................................................................................17

2-9 Data Communication ........................................................................................................................................18

3-1 Lockout .............................................................................................................................................................19

3-2 Signal Input ........................................................................................................................................................19

3-3 Control Outputs .................................................................................................................................................20

3-4 Alarm ................................................................................................................................................................22

3-5 Display Configuration..........................................................................................................................................23

3-6 Ramp ................................................................................................................................................................23

3-7 Dwell Timer .......................................................................................................................................................24

3-8 PV Shift .............................................................................................................................................................24

3-9 Digital Filter ........................................................................................................................................................25

3-10 Failure Transfer ..................................................................................................................................................25

3-11 Auto-tuning .......................................................................................................................................................26

3-12 Manual tuning ....................................................................................................................................................27

3-13 Manual Control ..................................................................................................................................................28

3-14 Data communication .........................................................................................................................................28

3-15 PV Retransmission.............................................................................................................................................28

Appendix

A-1 Error Codes ......................................................................................................................................................48

A-2 Warranty ............................................................................................................................................................48

4-1 Heat Only Control with Dwell Timer ...................................................................................................................29

4-2 Cool Only Control ..............................................................................................................................................30

4-3 Heat-Cool Control .............................................................................................................................................31

Chapter 5 Calibration .............................................................................................................................32Chapter 5 Calibration

Chapter 6 Specifications ........................................................................................................................35Chapter 6 Specifications

Chapter 7 Modbus Communications

7-1 Functions Supported .........................................................................................................................................39

7-2 Exception Responses .......................................................................................................................................40

7-3 Parameter Table ................................................................................................................................................41

7-4 Data Conversion ...............................................................................................................................................45

7-5 Communication Examples .................................................................................................................................45

Chapter 1 Overview

1-1 General Description

The Smarter Logic PID microprocessor-based controller incorporates a bright, easy-to-read 4-digit LED display.

The front LED display can be programmed to indicate either the process value or set point value. Smarter Logic

technology enables a process to reach a predetermined set point in the shortest possible time, with minimum

overshoot during power-up or external load disturbance.

The ETR-9100 is a 1/16 DIN size panel mount controller. The ETR-8100 is a 1/8 DIN

These units are powered by an 11-26 or 90-250 VDC/VAC

supply, incorporating a 2 amp control output relay as standard. The second output can be used as cooling control,

an alarm or dwell timer. Prior to shipment, both outputs can be independently configured as triac, 5V logic output,

linear current or linear voltage to drive an external device.

The units are fully programmable for RTD (PT100)

and thermocouple types J, K, T, E, B, R, S, N, L without the need to physically modify the unit. The input signal is

digitized by using a 18-bit A to D converter. A fast sampling rate allows the units to control fast processes.

Digital communications RS-485 or RS-232 are available as an additional option. This option allows the units to be

integrated with a supervisory control system and/or software.

A programming port is available for automatic configuration, calibration and testing without the need to access the

keys on front panel.

By using proprietary Fuzzy modified PID technology(Smarter Logic), the control loop will minimize overshoot and

undershoot in the shortest time possible. The following diagram is a comparison of results with and without Fuzzy

technology.

size panel mount controller.

The ETR-4100 is a 1/4 DIN size panel mount controller.

There are six independent programmable alarm modes

plus a dwell timer that can be configured for the second output.

PID control

PID + Fuzzy control

Warm Up Load Disturbance

Set

point

Temperature

Time

Figure 1.1

Fuzzy Control Advantage

Figure 1.1

Fuzzy Control Advantage

High Accuracy

The ETR-9100, 8100 and 4100 series are manufactured with custom designed ASIC(Application Specific

Integrated Circuit) technology which contains an 18-bit A to D converter for high resolution measurement

(true 0.1°F resolution for thermocouple and standard Pt100 RTD’s) and a 15-bit D to A converter for linear

current or voltage control output. The ASIC technology provides improved operating performance, low

cost, enhanced reliability and higher density internal storage.

Response

Digital Communications

The units can be equipped with an RS-485 or RS-232 interface card to provide digital communications. By

using shielded twisted pair wire, at most 247 units can be connected together via an RS-485 interface to a host

computer. An industry standard Modbus RTU is used for the communication protocol.

Fast Sampling Rate

The sampling rate of the input A to D converter reaches 5 times/second. This fast sampling rate allows this series to

control fast processes.

Smarter Logic Control

The function of Smarter Logic control is to automatically adjust the PID parameters from time to time. These dynamic

adjustments are made in order to tune the output value to be more flexible and adaptive to various processes. The

result is to enable a process to reach a predetermined set point in the shortest possible time with minimum overshoot

and/or undershoot during power-up or external load disturbance.

Programming Port

A programming port is used to connect the unit to a hand-held programmer or a PC for quick configuration.

Additionally, it can be connected to an Automatic Test Equipment (ATE) system for automatic testing & calibration.

Auto-tune

The auto-tune function allows the user to simplify the initial setup for a new system. A clever algorithm is provided to

obtain an optimal set of control parameters for the process. The Auto-tune feature can be applied either as the

process is warming up (cold start) or as the process is in a steady state (warm start).

Lockout Protection

In order to meet various security requirements, one of four lockout levels can be selected to prevent the unit from

being changed without authorization.

Bumpless Transfer

The Bumpless Transfer feature is a unique process protection feature that is employed upon a sensor break condition

or input problem. Bumpless transfer allows a controller to continue to proportion it’s output based on previous

process and control characteristics. Hence, the process can be temporarily controlled just as if running a closed

loop control application, making the severe problem of a Thermocouple error temporarily invisible. Bumpless transfer

is not to be used for an extended period time as in open loop control, run-away may occur.

Soft-start Ramp

The ramping function is performed during power up as well as any time the set point is changed. It ramp will control

both ramp up and/or ramp down. The process value will reach the set point with a predetermined constant rate.

Digital Filter

A first order low pass filter with a programmable time constant is used to improve the stability of process value. This

is particularly useful in certain applications where the process value is too unstable to be read.

Sel Function

The units have the flexibility for a user to select those parameters which are most significant and move these parameters

to the front of the display sequence. Up to 8 parameters may be selected to allow the user to build their own display

sequence.

SNA10B = Smart Network Adaptor for ETR-Net

software, which converts 255 channels of

RS-485 or RS-422 to RS-232 network.

SNA10A = Smart Network Adaptor for third party

software, which converts 255 channels of

RS-485 or RS-422 to RS-232 Network.

Related ProductsRelated Products

1-2 Ordering Code

ETR-Set = Configuration Software

CC94-1 = RS-232 Interface Cable ( 2M )

CC91-1 = Programming port cable

SNA12A = Smart Network Adaptor for programming

port to RS-232 interface

Power Input

4: 90 - 250 VAC,

50/60 HZ

5: 11 - 26 VAC or

VDC

9: Special Order

0: None

1: RS-485 interface

2: RS-232 interface

3: Retransmit 4-20mA / 0-20mA

4: Retransmit 1-5 V / 0-5V

5: Retransmit 0-10V

9: Special order

Communications

1: Standard Input

Thermocouple:

J, K, T, E, B, R,

S, N, L

RTD: PT100 DIN,

PT100 JIS

2: 0 - 60 mV

3: 0 -1 V

4: 0 - 5 V

5: 1 - 5 V

6: 4 - 20 mA

7: 0 - 20 mA

8: 0 - 10 V

9: Special Order

Signal Input

0: None

1: Relay rated 2A/240VAC

2: Pulsed voltage to drive SSR,

5V/30mA

3: Isolated 4 - 20mA / 0 - 20mA

4: Isolated 1 - 5V / 0 - 5V

5: Isolated 0 - 10V

6: Triac output 1A / 240VAC,SSR

C: Pulsed voltage to drive SSR,

14V/40mA

9: Special order

Output 1

0: None

1: Form C relay 2A/240VAC

9: Special order

Alarm

ETR-4100-

ETR-8100-

ETR-9100-

ETR-4100-

ETR-8100-

ETR-9100-

0: None

1: Form A relay 2A/240VAC

2: Pulsed voltage to

drive SSR, 5V / 30mA

3: Isolated 4 - 20mA / 0 - 20mA

4: Isolated 1 - 5V / 0 - 5V

5: Isolated 0 - 10V

6: Triac output, 1A / 240VAC,

SSR

7: Isolated 20V/25mA

transducer power supply

8: Isolated 12V/40mA

transducer power supply

9: Isolated 5V/80mA

transducer power supply

C: Pulsed voltage to drive SSR,

14V/40mA

A: Special order

Output 2

0: Panel mount IP50 standard

1: Panel mount IP65 water

resistant rubber installed

2: DIN Rail mount with IP50

(for ETR-9100 only)

3: DIN Rail mount with IP65

(for ETR-9100 only)

Options

1-3 Programming Port

Figure 1.2 Programming Port Overview

A special connector can be used to connect to the programming port which is then connected to a smart network

adaptor SNA12A and a PC for automatic configuration. It can also can be connected to an ATE system for

automatic calibration and testing.

The programming port is used for off-line automatic setup and testing procedures only. Don't attempt to make any

connection to these pins while the unit is powered up and being used for normal control purposes.

1- 4 Keys and Displays

KEYPAD OPERATION

SCROLL KEY:

UP KEY:

DOWN KEY:

RESET KEY:

ENTER KEY :

This key is used to select a parameter to be viewed or adjusted.

This key is used to increase the value of a selected parameter.

This key is used to decrease the value of a selected parameter.

This key is used to:

1. Revert the controllers display back to the process value (or set point value if DISP is set to SP1).

2. Reset the latching alarm, once the alarm condition is removed.

3. Stop the manual control mode, auto-tuning mode and calibration mode.

4. Clear the message of a communications error or auto-tuning error.

5. Restart the dwell timer when it has timed out.

6. Enter the manual control menu when a failure condition occurs.

Press for 3 seconds or longer.

Press for 3 seconds to:

1. Enter the setup menu. The display will show .

2. Enter the manual control mode when the manual control menu, or is displayed.

3. Enter the controller into auto-tuning mode. During auto-tuning mode is displayed.

4. Perform calibration to a selected parameter during the calibration procedure. Press for 5 seconds to select

calibration mode.

SCROLL KEY:

UP KEY:

DOWN KEY:

RESET KEY:

ENTER KEY :

Front

Panel

Rear

Terminal

Access Hole

Figure 1.2

Programming Port

Overview

: Characters Displayed by a Symbol

Table 1.1 Character Legend

AEINSX

BFJOTY

CGKPUZ

cHLQV

DhMRW=

Figure 1.3 Front Panel Description

The ETR-9100 goes through an initial Power up self test during

which it displays the Program code and version of the controller.

The left diagram shows program version 6.24 for an ETR-9100.

Displays the program code of the product for 2.5 seconds.

Figure 1.4

Display at Power-up

Upper Display, to display process value,

menu symbol and error code etc.

Lower Display,

to display set point value,

parameter value or

control output value etc.

4 Buttons for ease of

control setup and

set point adjustment.

Output 1

Indicator

Output 2

Indicator

Alarm

Indicator

Process Unit Indicator

Manual

Mode

Indicator

Auto-tuning

Indicator

OP1 OP2 ALM

MAN

ETR-9100

OP1 OP2 ALM

MAN

ETR-9100

1- 5 Menu Overview

LOCK

INPT

UNIT

INLO

SP1L

INHI

SP1H

SHIF

FILT

OUT1

O1TY

O1FT

O1HY

CYC1

OFST

RAMP

OUT2

O2TY

O2FT

O2HY

CYC2

CPB

ALFN

ALMD

ALHY

ALFT

COMM

ADDR

BAUD

DATA

PARI

STOP

RELO

REHI

SEL1

SEL2

SEL3

SEL4

SEL5

SEL6

SEL7

SEL8

SP2

SP3

INPT

UNIT

CYC1

ADDR

PV, SV

H___ ADLO

ADHI

RTDL

CJLO

RTDH

CJHI

5 sec. 6.2 sec. 7.4 sec. 9.8 sec.

User

Setup

Manual

Mode

Calibration

Mode

*2 *1

Apply these modes will break the control

loop and change some of the previous

setting data. Make sure that if the system

is allowable to apply these modes.

The flow chart shows a complete listing

of all parameters. For actual application

the number of available parameters

depends on setup conditions, and should

be less than that shown in the flow chart.

You can select at most 8 parameters put

in the user menu by using SEL1~SEL8

contained at the bottom of setup menu.

Release , press again for 2 seconds

or longer (but not longer than 3 seconds),

then release to enter the calibration menu.

The user menu shown in the flow chart is

corresponding to the default setting for

the SEL parameters SEL1 to SEL8. SP3

will be hidden if NONE is selected for

ALFN. SP2 will be hidden if alarm function

is not selected for OUT2. The unused

parameter will be hidden even if it is

selected by SEL parameters.

*1:

*2:

Press for

5 seconds to

perform calibration.

8.6 sec.

C___

Release

then press

for 5 seconds

to start

auto-tuning

mode.

Press

for 5 seconds

to start

manual control.

Auto-tuning

Mode

*3:

1-6 Parameter Descriptions

Parameter

Notation Default

Value

Select parameters to be locked

3 : All data is locked

LOCK 0

Parameter Description

2:T type T/C

3:E type T/C

4:B type T/C

5:R type T/C

6:S type T/C

1:K type T/C

7N typeT/C

8L type T/C

9PT 100 ohms DIN

10 PT 100 ohms JIS

11 4-20mA

12 0-20mA

14 0-1V

13 :0-60mV

INPT Input sensor selection 1

(0)

SP2

Set point for output 2 when

output 2 performs alarm

function or dwell timer

Low: -19999 High :45536

18.0°

()

10.0 °C

SP1 Set point for output 1 Low: SP1L High :SP1H

77.0 °

()

25.0 °C

15 0-5V

16 1-5V

17 0 - 10V

2 : Setup and User data is locked

Set point is un- locked

1 : Setup data is locked

0 : No parameters are locked

0J type T/C

Range

UNIT Input unit selection 0: Degree C unit

1: Degree F unit 2: Process unit 0

(1)

DP Decimal point selection 1

0: No decimal point

1: 1 decimal digit

2: 2 decimal digits

3: 3 decimal digits

INLO

INHI

Input low scale value

Input high scale value

-19999

INLO+50

45486

45536

Low:

High:

0°

()

-17.8 °C

200.0°

()

93.3 °C

SP1L Low limit of set point

value -19999 High: 0°

()

-17.8 °C

45536

Low:

SHIF PV shift (offset) value (-200.0 )

-360.0 °C

°C 0.0

Low: 360.0 °F

( 200.0 °C)

High:

FILT Filter damping time

constant of PV

(seconds) 2: 0.5

4:2

5:5

6:10

7:20

8:30

9:60

0:0

1 : 0.2

3:1

SP1H High limit of set point

value SP1L High: 1000°

()

537.8 °C

45536

Low:

PB Proportional band value 18.0

()

°F

10.0 °C

Low: 0 932.0 °F

(500.0 °C)

High:

Integral time value

Derivative time value

100

25.0

Low: 0

1000 sec

360.0 sec

High:

SP3 Set point for alarm or dwell timer

output Low: -19999 High :45536

18.0°

()

10.0 °C

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