Norton clipper TR 200 E Manuel utilisateur
TR 200 E
OPERATING INSTRUCTIONS
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The undersigned manufacturer:
SAINT - GOBAIN ABRASIVES S.A.
190, BD J.F. KENNEDY
L- 4930 BASCHARAGE
Declares that this product:
Tile saw: TR 200 E Code: 70184625285
70184630394
is in conformity with the following Directives:
European Machinery Directive 2006/42/EC
“LOW VOLTAGE" 2006/95/EC
Electromagnetic Compatibility Directive 2004/108/EC
and European standard:
EN 12418 –Masonry and stone cutting-off machines for job site –Safety
Pierre Mersch
Business Manager Machines Europe
Déclaration de conformité
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TR 200 E
OPERATING INSTRUCTIONS
1Basic Safety Instructions 6
1.1 Symbols 6
1.2 Machine plate 7
1.3 Safety instructions for particular operating phases 7
2Machine description 8
2.1 Short description 8
2.2 Purpose of use 8
2.3 Layout 8
2.4 Technical Data 9
3Assembly and commissioning 10
3.1 Assembly on the folding frame 10
3.2 Cutting head 10
3.3 Tool assembly 10
3.4 Guide-a-cut assembly 11
3.5 Electrical connections 11
3.6 Starting the machine 11
3.7 Water cooling system 11
4Transport and storing 12
4.1 Securing for transport 12
4.2 Long period of inactivity 12
5Operating the machine 13
5.1 Site of work 13
5.2 Cutting methods 13
5.3 Cutting with an angle 13
5.4 General advice for the cutting 13
6Maintenance and servicing 14
7Faults: causes and cures 15
7.1 Fault-finding procedures 15
7.2 Trouble-shooting guide 15
7.3 Circuit diagram 16
7.4 Customer service 16
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1 Basic Safety Instructions
The TR200E is exclusively designed for the cutting of tiles mainly on construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the
regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall
be borne entirely by the user. Observing the operating instructions and compliance with inspection
and servicing requirements shall also be considered as included under use in accordance with the
regulations.
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
Read operator’s instructions
Ear protection must be worn
Hand protection must be worn
Eye protection shall be worn
Rotation direction of the blade
Pump on
Pump off
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1.2 Machine plate
Important data can be found on the following plate located on the machine:
1.3 Safety instructions for particular operating phases
Before commencing work
Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
Site the machine on an even, firm and stable base!
Check for correct mounting of the blade regularly.
Immediately remove damaged or badly worn blades, as they endanger the operator whilst
rotating.
The material to be cut must be held securely in place on the table to allow no unexpected
movement during cutting operation.
Always cut with the blade guard in position.
Only fit NORTON diamond blades with continuous rim to the machine! The use of other tools
can damage the machine!
Read the blades’ specifications carefully to choose the correct tool for your application.
Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.
Electrical powered machine
Always turn off the machine and separate it from the main source of electricity before any work
on the machine is done.
Make all electrical connections securely to eliminate contact of live wires with spray water or
dampness
When the machine is used with water, it is IMPERATIVE that you earth the machine properly.
Let a qualified electrician check in case of doubt.
Press the red button on the switch to stop the machine in case of emergency.
In the event of the machine breaking down or stopping for no apparent reason, switch off the
main electricity supply, even on power supply failure. Only a qualified electrician is allowed to
investigate the trouble and remedy the fault.
Machine Model
Machine Code
Weight
Year of production
Maximum blade diameter
Machine type
Serial number
Power
Safety standard
Blade speed
Bore diameter
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2 Machine description
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity
with the safety regulations.
2.1 Short description
The TR200E Tile saw is designed for durability and high performance for onsite wet and dry cutting
operations of a wide range of tiles.
As with all other CLIPPER products, the operator will immediately appreciate the attention given to
detail and quality of materials used in construction. The machine and its component parts are
assembled to high standards assuring long life and minimum maintenance.
2.2 Purpose of use
The machine is designed for wet and dry cutting of a large range of tiles. It is not designed for
cutting wood or metals.
2.3 Layout
Frame (1)
The frame is made of aluminium and steel to ensure robustness and durability. The folding stand
with 4 legs ensures stability while cutting.
Cutting head (2)
Aluminium console guided with precision. This console supports the electric motor, the guides and
the blade guard. The head can be tilted to cut with an angle from 0 to 45º.
Blade guard (3)
The blade guard assembly with a 200mm-diameter blade capacity is completely closed, but the
outside cover can be disassembled to access the blade. It offers maximum operator protection and
increased visibility of the work piece.
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Water cooling (4)
The coolant system comprises:
A submersible mechanical water pump.
Plastic suction pipe delivering the water from the water pan to the cutting head.
A removable large capacity plastic water pan located under the cutting table to reduce water
loss.
Electric Motor
One phase 900W motor. The ON-OFF can also be used as emergency switch.
2.4 Technical Data
Electric motor
900W
Voltage
230V
Protection rating
IP 54
Max. blade diameter
200 mm
Bore
25.4 mm
Rotation speed of the blade
2950 min-1
Flange diameter
70 mm
Maximum cutting depth
0°
45°
35 mm
25 mm
Cutting length mm
580 mm
Sound pressure level
72 dB (A) (ISO EN 11201)
Sound energy level
80 dB (A) (ISO EN 3744)
Table dimension (LxW)
780x395 mm
Machine dimensions (LxWxH)
1100x450x1100 mm
Weights
Machine cpl.
29 kg
Ready for use (with water)
39 kg
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3 Assembly and commissioning
The machine is delivered fully equipped. It is ready for operation after assembly the diamond blade
and after connection to the appropriate power supply.
3.1 Assembly on the folding frame
Unfold the legs of the frame. Put the water tray on the frame, and the machine on the water tray.
Make sure that you don’t trap the cable and water hose between the machine and the water tray.
3.2 Cutting head
You have to detach the cutting head by unscrewing the knob securing the head against one of the
column of the machine.
3.3 Tool assembly
Only NORTON continuous rim blades with a maximum diameter of 200 mm can be used with the
TR200E.
All tools used must be selected with regard to their maximum permitted cutting speed for the
machine’s maximum permitted rotation speed.
Before mounting a new blade into the machine, switch off the machine and isolate it from the main
source of electricity.
To mount a new blade, follow these steps:
Loosen on the three screws holding the outer cover of the blade guard, and remove it.
Loosen the hexagonal nut on the blade shaft with the 19mm wrench, which holds the removable
outer flange.
Remove the outer flange.
Clean the flanges and blade shaft and inspect for wear.
Mount the blade on the shaft ensuring that direction of rotation is correct (check with the arrow
on the blade guard). Wrong direction of rotation blunts the blade quickly.
Replace outer blade flange.
Tighten hexagonal nut.
Retighten the three screws (1) maintaining the outer cover the blade shaft.
The blade bore must correspond exactly to the diameter of the blade shaft. Cracked or damaged
bore is dangerous for the operator and for the machine.
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