Nordson Rhino XD3 Manuel utilisateur

RhinorSD3/XD3 Control Box

Part 1615505-01

E2019 Nordson Corporation

Description

See Figure 1-2 and refer to Table 1. The control box mounts to the Rhino

SD3/XD3 24 Vdc controls. It is used by the operator to perform manual

purge functions during system operation.

Two-Hand Down Control BoxStandard Control Box

10018460/10018461

Figure 1 Controls Locator

Ram Down

Neutral

Ram Up

Purge

Two-Hand Down

Control

Figure 2 Controls Icons

Rhino SD3/XD3 Control Box

Part 1615505-01 E2019 Nordson Corporation

Table 1 Component Description

Item Description

Standard Control Box

1RAM DIRECTION: UP/DOWN/NEUTRAL selection switch for

ram.

2PURGE: Momentary push button for purging material from the

inactive pump during drum changes

Two-Hand Down Control Box

1RAM DIRECTION: UP/DOWN/NEUTRAL selection switch for

ram.

2PURGE: Momentary push button for purging material from the

inactive pump during drum changes

32-HAND CONTROL UP/DOWN: Enables/disables ram movement

NOTE: The ram NEUTRAL position does not mechanically lock the ram.

Air pressure remains in the ram cylinders. Small air leaks in the circuit can

cause the ram to drift upward or downward. When performing

maintenance, make sure that the ram and follower plate is on the bulk

unloader base or secured using support blocks.

Rhino SD3/XD3 Control Box 3

Part 1615505-01

E2019 Nordson Corporation

Repair

WARNING: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation.

WARNING: Disconnect and lock out power to the system before performing

repairs.

See Figure 3. Use the following procedure to replace a control box.

1. Disconnect the cables (1) from the control box (4).

2. Remove the socket screws (2) and lock washers (3) securing the control

box (4) to the mounting brackets (5).

3. Install the new control box (4) onto the mounting brackets (5) using the

socket screws (2) and lock washers (3). Tighten the screws securely.

4. Connect the cables (1) to the control box (4).

10018460/10018461

Figure 3 Replacing a Control Box

Rhino SD3/XD3 Control Box

Part 1615505-01 E2019 Nordson Corporation

Parts

To order parts, call the Nordson Industrial Coating Customer Support Center

at (800) 433−9319 or contact your local Nordson representative.

Standard Control Box

10018460

Figure 4 Standard Control Box

Rhino SD3/XD3 Control Box 5

Part 1615505-01

E2019 Nordson Corporation

Item Part Part Part Description Quantity Note

—

−−−−−− — — MODULE, enclosure, Rhino, standard,

SD3 —

—−−−−−− —MODULE, enclosure, Rhino, Standard,

SD3, red —

— — −−−−−− MODULE, enclosure, Rhino, Standard,

SD3, gray —

1 1615821 1615821 1615821 CABLE, 4-pin micro. 1 m, male, female 2

2−−−−−− −−−−−− −−−−−− SCREW, button, socket, M5 x 12, zinc,

class 12.9 per ISO 7380 4

3−−−−−− −−−−−− −−−−−− WASHER, lock, M, external, M5, steel,

zinc plated, per DIN 6797 4

1615513 — — ENCLOSURE, Rhino, standard, SD3 1

— 1615563 — ENCLOSURE, Rhino, standard, SD3,

red 1

— — 1617963 ENCLOSURE, Rhino, standard, SD3,

gray 1

5−−−−−− −−−−−− −−−−−− WASHER, flat, M, regular, M6, steel,

zinc, per ISO 7089 4

6−−−−−− −−−−−− −−−−−− SCREW, button, socket, cap, M6 x 16,

zinc, class 12.9 per ISO 7380 4

Rhino SD3/XD3 Control Box

Part 1615505-01 E2019 Nordson Corporation

Two-Hand Down Control Box

10018461

Figure 5 Two-Hand Down Control Box

Rhino SD3/XD3 Control Box 7

Part 1615505-01

E2019 Nordson Corporation

Item Part Part Part Description Quantity Note

—

−−−−−− — — MODULE, enclosure, Rhino,

two-hand, SD3 —

—−−−−−− —MODULE, enclosure, Rhino,

two-hand, SD3, red —

— — −−−−−− MODULE, enclosure, Rhino,

two-hand, SD3, gray —

1 1615821 1615821 1615821 CABLE, 4-pin micro. 1 m, male, female 3

2−−−−−− −−−−−− −−−−−− SCREW, button, socket, M5 x 12, zinc,

class 12.9 per ISO 7380 4

3−−−−−− −−−−−− −−−−−− WASHER, lock, M, external, M5, steel,

zinc plated, per DIN 6797 4

1615514 — — ENCLOSURE, Rhino, two-hand, SD3 1

— 1615564 — ENCLOSURE, Rhino, two-hand, SD3,

red 1

— — 1617966 ENCLOSURE, Rhino, two-hand, SD3,

gray 1

5−−−−−− −−−−−− −−−−−− WASHER, flat, M, regular, M6, steel,

zinc, per ISO 7089 4

6−−−−−− −−−−−− −−−−−− SCREW, button, socket, cap, M6 x 16,

zinc, class 12.9 per ISO 7380 4

Rhino SD3/XD3 Control Box

Part 1615505-01 E2019 Nordson Corporation

Schematics

10018521

Ram Up Selector Switch

Ram Down Selector Switch

Purge Button

Two-Hand Button #2

Two-Hand Button #1

Ram Up Selector Switch

Ram Down Selector Switch

Purge Button

Standard Control Box Two-Hand Down Control Box

Figure 6 Schematics

Refer to the following additional foldout schematics for the control box.

NOTE: Visit Nordson eManuals for a high-resolution view of the wiring

diagrams and schematics. Go to http://emanuals.nordson.com for an

electronic version of the manual for Rhino SD3/XD3 Control Box.

Number Description

10018521 Rhino SD3/XD3 Control Box

Original copyright date 07/2019.

Nordson, the Nordson logo, and Rhino are registered trademarks of Nordson Corporation.

All other trademarks are the property of their respective owners.

STANDARD COM. MODULE SCHEMATIC

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

OUTPUT X5-A

COMMON

OUTPUT X5-B

N/C

PIN 5 PE

OUTPUT X6-A

COMMON

OUTPUT X6-B

N/C

PIN 1

PIN 4

PIN 3

PIN 2

N/C

OUTPUT X8-B

COMMON

OUTPUT X8-A

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

I/O LINK X1-A

V-

NOT USED

V+ PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+

INPUT X2-A

INPUT X2-B

PIN 1

PIN 2

PIN 3

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS OUTPUTS

LIGHT TOWER

AIR PRESSURE SWITCH

MATERIAL FILTER SWITCH

NOT USED

SOL. B

BLOW-OFF AIR SOLENOID VALVE

SOL. A

AIR MOTOR AIR SOLENOID VALVE

SOL. B

RAM DOWN AIR SOLENOID VALVE

SOL. A

RAM UP AIR SOLENOID VALVE

PIN 5 PE

OUTPUT X7-A

COMMON

OUTPUT X7-B

N/CPIN 1

PIN 4

PIN 3

PIN 2

SOL. B

GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE

SOL. A

DEPRESS. AIR SOLENOID VALVE

DRUM LEVEL EMPTY

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

V-

V+

INPUT X3-A

INPUT X3-B

DRUM LEVEL LOW

EXPANSION BLOCK

I/O LINK X4-A

V-

NOT USED

V+

MASTER BLOCK

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

INPUT X5-A

V-

INPUT X5-B

V+

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

V-

V+ PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+

INPUT X2-A

INPUT X2-B

PIN 1

PIN 2

PIN 3

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

DRUM IN POSITION

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

V-

V+

INPUT X3-A

INPUT X3-B

V-

V+

EXPANSION BLOCK

INPUT X1-A

INPUT X1-B

INPUT X4-A

INPUT X4-B

INPUT X6-A

INPUT X6-B

INPUT X7-A

INPUT X7-B

INPUT X8-A

INPUT X8-B

FOLLOWER IN DRUM

PUMP STROKE / RUNAWAY

AIR MOTOR STOP POSITION

INPUTS

V-

V+

V-

V+

V-

V+

PUMP SHARE (TO OTHER SYSTEM CONTROLLER)

X5-AX1-A

X1-B X5-B

X6-AX2-A

X2-B X6-B

X7-AX3-A

X3-B X7-B

X8-AX4-A

X4-B X8-B

X5-AX1-A

X1-B X5-B

X6-AX2-A

X2-B X6-B

X7-AX3-A

X3-B X7-B

X8-AX4-A

X4-B X8-B

RAM UP SELECTOR SWITCH

RAM DOWN SELECTOR SWITCH

MATERIAL PURGE BUTTON 3

RAM TOP OF STROKE

TWO HAND DOWN COM. MODULE SCHEMATIC

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

N/C

X5-A

PIN 5 PE

N/C

PIN 1

PIN 4

PIN 3

PIN 2

N/C

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

V-

V+

X1-A

PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+ PIN 1

PIN 2

PIN 3

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS OUTPUTS

LIGHT TOWER

AIR PRESSURE SWITCH

MATERIAL FILTER SWITCH

NOT USED

SOL. A

BLOW-OFF AIR SOLENOID VALVE

SOL. A

AIR MOTOR AIR SOLENOID VALVE

SOL. A

RAM DOWN AIR SOLENOID VALVE

SOL. A

RAM UP AIR SOLENOID VALVE

PIN 5 PE

N/CPIN 1

PIN 4

PIN 3

PIN 2

SOL. A

GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE

SOL. A

DEPRESS. AIR SOLENOID VALVE

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

V-

V+

EXPANSION BLOCK

V-

V+

MASTER BLOCK

PIN 1

PIN 2

PIN 4

PIN 3

PIN 5 PE

V-

V+

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

PIN 4

PIN 5 PE

PIN 2

PIN 3

PIN 1

PIN 5PE

V-

V+ PIN 1

PIN 4

PIN 3

PIN 2

PE PIN 5

V-

V+ PIN 1

PIN 2

PIN 3

PIN 4

PIN 5

PIN 3

PIN 2

PIN 1

INPUTS

PIN 5 PE

PIN 1

PIN 4

PIN 3

PIN 2

DRUM IN POSITION

PIN 5

PIN 1

PIN 4

PIN 3

PIN 2

V-

V+

V-

V+

EXPANSION BLOCK

FOLLOWER IN DRUM

PUMP STROKE / RUNAWAY

AIR MOTOR STOP POSITION

INPUTS

V-

V+

V-

V+

V-

V+

PUMP SHARE (TO OTHER SYSTEM CONTROLLER)

X1-B X5-B

X6-A

X2-A

X2-B X6-B

X7-A

X3-A

X3-B X7-B

X8-A

X4-A

X4-B X8-B

X5-A

X1-A

X1-B X5-B

X6-AX2-A

X2-B X6-B

X7-A

X3-A

X3-B X7-B

X8-A

X4-A

X4-B X8-B

OUTPUT X5-A

COMMON

OUTPUT X5-B

OUTPUT X6-A

COMMON

OUTPUT X6-B

OUTPUT X8-B

COMMON

OUTPUT X8-A

I/O LINK X1-A

NOT USED

INPUT X2-A

INPUT X2-B

OUTPUT X7-A

COMMON

OUTPUT X7-B

INPUT X3-A

INPUT X3-B

I/O LINK X4-A

NOT USED

INPUT X5-A

INPUT X5-B

INPUT X2-A

INPUT X2-B

INPUT X3-A

INPUT X3-B

INPUT X1-A

INPUT X1-B

INPUT X4-A

INPUT X4-B

INPUT X6-A

INPUT X6-B

INPUT X7-A

INPUT X7-B

INPUT X8-A

INPUT X8-B

RAM UP SELECTOR SWITCH

RAM DOWN SELECTOR SWITCH

MATERIAL PURGE BUTTON

TWO HAND BUTTON #2

TWO HAND BUTTON #1

DRUM LEVEL EMPTY

DRUM LEVEL LOW

RAM TOP OF STROKE

Ce manuel convient aux modèles suivants

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