Nordson CoolWave 2 Manuel utilisateur

Instruction Sheet

Part 1102452-02

E2018 Nordson Corporation

P/N 1102452-02

CoolWaver2 Phase Control Board

and Cable Replacement Kit

Use the Phase Control Board and Cable Kit to upgrade your CoolWave 2

power supply to the new configuration.

NOTE: Retain the box used for shipping the kit to comply with the

conditions of warranty.

WARNING: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation. A qualified and competent electrician must carry out all

electrical maintenance and servicing of this equipment.

WARNING: This equipment operates at high voltages up to 5000 volts dc

and is therefore potentially dangerous. The electrician servicing this

equipment must take all precautions.

WARNING: Isolate the equipment at the main disconnect or lockout before

removing any of the cover panels.

CoolWave 2 Phase Control Board and Cable Replacement Kit

Part 1102452-02 E2018 Nordson Corporation

New Phase Control Board

See Figure 1. Connectors CONN4 and CONN5 on the new phase control

board have sockets rather than pins.

Old Control Board New Control Board

CONN5 CONN4 CONN5 CONN4

Figure 1 Old and New Versions of the Phase Control Board

New Cables

CONN4 CONN5

Figure 2 New CONN4 and CONN5 Cables

CoolWave 2 Phase Control Board and Cable Replacement Kit 3

Part 1102452-02

E2018 Nordson Corporation

Replacing the Phase Control Board and Cables

Removing the Old Phase Control Board and Cables

1. Remove electrical power from unit.

2. See Figure 3. Remove the six M5 screws from the power supply cover.

Remove the cover and set it aside.

3. On the phase control board, disconnect the three electrical connectors

(power cables CONN4 and CONN5 and ribbon cable CONN1).

CONN4

CONN1

CONN5

Figure 3 Disconnecting Electrical Connectors

4. See Figure 4. Remove the four M4 screws and washers from the front

side of the phase control board.

NOTE: Access to screws obtained through holes on the board.

Screw

Access

Hole

Figure 4 Remove four M4 Screws and Washers from the Front Side of the Phase Control Board

CoolWave 2 Phase Control Board and Cable Replacement Kit

Part 1102452-02 E2018 Nordson Corporation

5. See Figure 5. Two M4 screws and washers from the back side of the

phase control board. Remove the phase control board and set it aside

for proper disposal (see the Control Board and Cable Disposal section

for instructions on proper disposal).

Figure 5 Remove two M4 Screws and Washers from the Back Side of the Phase Control Board

6. See Figure 6. Cut two wall mount cable ties and remove

transformer T2.

Fuse Block F1

Contactor CR1

Transformer

T2 Location

Wall-Mount

Cable Tie

Locations

Figure 6 Remove Transformer T2

7. See Figure 7. Loosen the terminal screws to remove the cables from

the contactor CR1 and fuse bock F1. Set the old cables aside for proper

disposal (see the Board and Cable Disposal section for instructions on

proper disposal).

CoolWave 2 Phase Control Board and Cable Replacement Kit 5

Part 1102452-02

E2018 Nordson Corporation

Black and Red

Contactor CR1

Wires

Black

Position 2T1

Red

Position 6T3

Black

Position 4T2

Red

Position 8T4

Brown,

Orange,

and Yellow

Fuse Block

F1 Wires

Position 4

Position 5

Position 6

Figure 7 Remove Old Cables from Contactor and Fuse Block

Installing the New Phase Control Board and Cables

1. Mount and secure the new phase control board to the cabinet wall with

the six M4 screws and washers removed in Figure 5.

2. One at a time, matching the wire label to the terminal label, insert the

wire leads into the contactor and tighten the screws securely.

From Phase

Control Board

Wire Color

and Label To Contactor

Wire Color

and Label

CONN4−4Black, C4−4 2T1 Black, CR1−2T1

CONN4−3Black, C4−3 4T2 Black, CR1−4T2

CONN5−4Red, C5−4 6T3 Red, CR1−6T3

CONN5−3Red, C5−3 8T4 Red, CR1−8T4

3. One at a time, matching the wire color to the existing wires, insert the

wire leads into the fuse blocks and and tighten the screws securely.

From Phase

Control Board

Wire Color

and Label To Fuse Block

Wire Color

and Label

CONN4−1Brown, C4−1Position 4 Brown, F1−4

CONN4−2Orange, C4−2Position 5 Orange, F1−5

CONN5−1Brown, C5−1Position 4 Brown, F1−4

CONN5−2Yellow, C5−2Position 6 Yellow, F1−6

CoolWave 2 Phase Control Board and Cable Replacement Kit

Part 1102452-02 E2018 Nordson Corporation

4. Re-connect the power cables CONN4 and CONN5 and ribbon cable

CONN1 to the phase control board.

NOTE: The connectors have a key to help guide the installation.

Connectors should securely snap into place for correct installation.

5. Replace the power supply cover and secure with the six M5 screws.

Phase Control Board and Cable Disposal

Dispose of equipment and materials used in operation and servicing

according to local codes.

Returns under Warranty

When returning a control board or contactor that is under warranty, the

items must be sent with the original packaging in which it was received.

Failure to comply with these instructions will void the warranty.

Send return items to:

UV System Group

Nordson Corporation

Warranty Division

444 Gordon Ave.

Amherst, Ohio, 44001

Parts

To order parts, call the Nordson Industrial Coating Systems Customer

Support Center at (800) 433−9319 or contact your Nordson representative.

Replacement Kit

Part Description Note

1612366 KIT, phase control board and cable, CoolWave 2

Issued 04/18

Original copyright date 2010. CoolWave, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

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