Nordson EFD BlueCure FL Manuel utilisateur
Operating Manual
BlueCure FL
Please read this user manual carefully before initial operation.
Electronic pdf files of
E D manuals are also available
at www.nordsonefd.com
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Contents
1. Safety Instructions ............................................................................................4-7
2. General Information ..........................................................................................8-9
2.1 Pollution Limitations (Ro S) ..........................................................................8
2.2 Chemicals Directive (REAC ) ........................................................................8
2.3 Product Recycling (WEEE)..............................................................................8
2.4 Standards and Regulations ............................................................................8
2.5 Unpacking and Inspection..............................................................................9
3. Functionality..........................................................................................................9
4. Technical Specifications ....................................................................................10
5. Installation ....................................................................................................11-16
5.1 SPS Connection ......................................................................................12-13
5.2 Power Supply Connection............................................................................14
5.3 Possible Connection Scenarios ..............................................................15-16
6. On/Off Control ....................................................................................................16
7. Intensity of the Radiation....................................................................................17
8. Maintenance ......................................................................................................18
9. Accessories ........................................................................................................18
10. Troubleshooting ..................................................................................................19
A. Appendix ..........................................................................................................20
A.1 Drawing of the BLUE CURE FL-8.0W-125X20-WC-395..............................20
Service Address ........................................................................................Back Cover
Warranty......................................................................................Back Cover
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1. Safety Instructions
Prior to initial operation of the device, it is necessary to follow the operating and
safety instructions. Identical to the standard ANSI Z535.4, the symbols used below
are defined in the standard ISO 3864-2 and represent various warning levels.
Safety symbols – warning against injury
hazards.
DANGER: This symbol indicates a direct
hazard to the life and health of persons!
WARNING: This symbol indicates a potential
hazard to the life and health of persons.
CAUTION: This symbol indicates a potentially
dangerous situation.
The BlueCure LED lamps are equipped with various protection devices, which
comply with international safety standards, in order to ensure the safe use of the
device.
CAUTION!
Attention: Never operate the device while open or damaged or with loose or
missing protection devices.
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Symbol Safety Inst uctions
CAUTION
- Read the precautions in the instructions
UV-LIG T
- Read the precautions in the instructions
CAUTION
- azardous UV LED rays
- Use only with shield
- Protect your eyes and skin from the UV rays
Safety instructions labeling on the
BlueCure lamps
The BlueCure lamps are high-intensity UV LED emitting devices for industrial
applications. To achieve short hardening times of the UV hardened materials,
intense UV radiation is necessary.
The standard CEI/IEC 62471 describes the photobiological safety standards for
lamps and LED devices. The actual classification is based on the purpose for
which the device is used. The operating personnel can ensure safe use of the
product through appropriate safety devices and shields that prevent direct eye
contact with the UV radiation.
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Classification of hazards:
The classification describes the potential risks that could occur depending on the
purpose of the application and the length of irradiation. The risks must be
assessed and classified depending on the use of the UV LED light source.
The measurement distance for the classification of hazards is set at 200 mm
according to IEC 62471.
The risks groups defined in IEC 62471:
Risk-f ee means that, based on this standard, there is no health hazard through
irradiation.
Risk G oup 1 – Low risk
Does not pose an irradiation hazard under normal performance and use.
Risk G oup 2 – Medium risk
No hazard based on the natural human reaction to a very intense glare or
generation of heat.
Risk G oup 3 – igh risk
Can be hazardous even in the case of brief exposure to irradiation.
CAUTION!
Attention: The BlueCure lamp emits UV and brief visible light with an intense glare.
Never look at the UV light source without UV protective glasses.
Spectral distribution
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BlueCure lamps are classified as a risk group 3 in accordance with IEC 62471 when
in the vicinity and when looking directly at the source of the radiation. When
integrating the source of radiation into a production system, the risk must generally
be ranked as low to medium if the appropriate distances from the user are ensured
or risk-free in the case of appropriately specified integration schemes.
Looking directly at the light source is dangerous, therefore, it is imperative to wear
safety glasses, e.g. UVEX SCT orange lenses.
The BlueCure lamps are classified as class 3B LEDs in accordance with the
international standard IEC 60825-1:2001. Contrary to laser devices, there is NO
requirement to register devices of this type with a professional association or trade
control. iring a laser protection commissioner in the company is NOT necessary.
Primarily organizational and technical protective measures have to be met in areas
in which class 3B LED devices are operated. If this is not possible, appropriate eye
protection devices, protective clothing or protective gloves must be provided for
work in this area within a distance <1.5 meters from the light source in order to
protect eyes and skin. Eye protection must be provided for work in the area within
a distance of 1.5 to 3 meters from the point of the LED where light is emitted. Skin
protection measures are no longer necessary in this case due to the extremely low
intensity of the radiation.
The maximum permissible value for the UV exposition is 83 J/cm2 for a wavelength
of 395 nm.
The described lamps are operational resources for use in industrial facilities. Those
responsible for the safety of the systems must therefore ensure that
• Work on or in the proximity of the BlueCure lamps is conducted only by
sufficiently qualified personnel.
• These persons already have access to the user manual and other product
documentation, etc. and are required to comply with these documents
consistently when executing the respective operations.
CAUTION!
Note: Qualified personnel are persons who, due to their training, experience and
instruction, as well as their knowledge of relevant standards, provisions,
accident prevention regulations and operating conditions, have been
authorized by the person responsible for the safety of the system to perform
the required tasks and, in the process, can identify and prevent potential
risks (definitions for specialists according to VDE 105 or ICE 364).
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2. General Information
2.1 Pollution Limitations (Ro S)
According to our knowledge and the information made available to us, the BlueCure
lamps do not contain materials, for which there are limitations according to Ro S
Directives, above the following specified limits related to the respectively used
homogenous material:
• Lead (Pb) < 0.1 weight %
• Mercury ( g) < 0.1 weight %
• Chromium-VI (Cr VI) < 0.1 weight %
• Poly brominated biphenyls (PBB) or poly brominated biphenyl ethers (PBDE) < 0.1
weight %
• Cadmium (Cd) < 0.1 weight %
2.2 Chemicals Directive (REAC )
Nordson EFD ensures that the BlueCure products are not subject to the EU Guidelines
of the Chemicals Directive (REAC ).
Furthermore, with regard to the planned candidate list of substances of very high
concern (SV C) – issued on October 10, 2008 – Nordson EFD declares that, to the
best of our knowledge, the BlueCure products do not contain SV C of more than
0.1% of the weight of the device.
2.3 Product Recycling (WEEE)
The product may not be disposed of as normal waste; rather it must be
recycled.
The BlueCure lamps must be returned to Nordson EFD for disposal or recycling.
2.4 Standards and Regulations
The BlueCure lamp device conforms to the following harmonized standards and
regulations:
• Low Voltage Directive 73 / 23 / EEC as amended by 93 / 68 / EEC
• IEC 60825 -1 (2001)
• IEC 61010 -1 (2001)
• Ro S
•89/336/EMC; as amended by 92/31/EEC
93/68/EEC
98/13/EEC
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2.5 Unpacking and Inspection
After removal from the packaging, please inspect the delivery for completeness and
to ensure that its operating conditions are consistent with the information on the
rating plate.
The warranty for the products from Nordson EFD is based solely on the general
terms and conditions in their current version.
3 Functionality
BlueCure lamps are high-intensity sources of UV radiation without the usual
disadvantages of UV devices: heating of the surface of the component through
heat emission, very high energy use or generation of ozone through brief UV
radiation. The usable UV intensity correlates to that of a mercury-vapor lamp with
frequent electrical power consumption.
The BlueCure lamps are comprised of closely arranged semi-conductor light
emitting diodes that are combined with highly developed micro-optics and a very
efficient cooling system in a so-called MOEMS (Micro-Opto-Electro-Mechanical
System). The result is sources of high-intensity UV radiation that present an
efficient, safe and environmentally-friendly alternative to commercial UV systems
while simultaneously offering an extremely long operational lifespan.
The device is immediately operational after being turned on and can be switched
on and off depending on the demand. The BlueCure lamps can be controlled via a
primary controller (SPS) and therefore easily integrated into a production system.
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4 Technical Specifications
BLUE CURE L-8.0W-125X20-WC-
Outer dimensions L x W x H
(including the tube for
the cooling connection) 135 x 49 x 76 mm
Dimensions of the
light-emitting window 125 mm x 20 mm
Maximum intensity of radiation 8.0 W/cm2
astening thread - broad sides 2x M3 x 0.5 each; maximum 6 mm deep;
Tightening torque: maximum 0.36 Nm
Axial force: maximum 85 kN
astening thread - long sides 4x M2.5 x 0.45 each; maximum 5 mm deep;
Tightening torque: maximum 0.9 Nm
Axial force: maximum 85 kN
Weight 0.48 kg
Operational voltage +48 V DC
Power consumption 25 A
Power supply BLUE CURE POWER AC-48V-32.0A
http://www.meanwell.com/search/rsp-1500/rsp-1500-spec.pdf
(RSP-1500-48)
Operational temperature +10°C to +40°C
Humidity maximum of 80 % rel. humidity, non-condensing at +30°C
Area of use Below 2000 meters of elevation
Storage temperature -20 to +85°C
Cooling Liquid cooled
Connection for the coolant intake
and outlet 1x brass tube each; Ø 9.5 mm
Coolant softened water with anti-algae additive
Cooling output minimum of 1000 W
Through-flow rate minimum of 4 to 6 liters/min.
Coolant temperature at the intake maximum of +20°C
Coolant pressure maximum of 8.3 bar
Loss of pressure in the light source 0.14 bar at 4 liters/min.
0.27 bar at 6 liters/min.
with a coolant temperature of +20°C respectively
Gauge of the coolant lines 10/8 hose line
Material of the coolant lines PE, PU, nylon
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