Nordson EFD 7362738 Manuel utilisateur

™

Safety Enclosure for Automated Dispensing

Systems

Operating Manual

Electronic pdf les of Nordson EFD

manuals are also available at

www.nordsonefd.com

Safety Enclosure for Automated Dispensing Systems

2www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

You have selected a reliable, high-quality dispensing system safety enclosure from Nordson EFD, the

world leader in uid dispensing. Nordson EFD automated dispensing systems are designed specically

for industrial dispensing and will provide you with years of trouble-free, productive service.

This manual will help you maximize the usefulness of your automated dispensing system safety

enclosure.

Please spend a few minutes to become familiar with the controls and features. Follow our recommended

testing procedures. Review the helpful information we have included, which is based on more than

50years of industrial dispensing experience.

Most questions you will have are answered in this manual. However, if you need assistance, please do

not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided

on the last page of this document.

The Nordson EFD Pledge

Thank You!

You have just purchased the world’s nest precision dispensing equipment.

I want you to know that all of us at Nordson EFD value your business and will do everything in our power

to make you a satised customer.

If at any time you are not fully satised with our equipment or the support provided by your Nordson

EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000

(outside US), or [email protected].

I guarantee that we will resolve any problems to your satisfaction.

Thanks again for choosing Nordson EFD.

Srini Subramanian, General Manager

Srini Subramanian

3www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Safety Enclosure for Automated Dispensing Systems

Contents

Contents..........................................................................................................................................................................3

Introduction .....................................................................................................................................................................4

Nordson EFD Product Safety Statement ........................................................................................................................5

Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................6

High Pressure Fluids....................................................................................................................................................6

Qualied Personnel......................................................................................................................................................6

Intended Use ...............................................................................................................................................................7

Regulations and Approvals..........................................................................................................................................7

Personal Safety............................................................................................................................................................7

Fire Safety....................................................................................................................................................................8

Preventive Maintenance ..............................................................................................................................................8

Important Disposable Component Safety Information ................................................................................................9

Action in the Event of a Malfunction............................................................................................................................9

Disposal .......................................................................................................................................................................9

Specications................................................................................................................................................................10

Operating Features........................................................................................................................................................10

Installation .....................................................................................................................................................................11

Unpack the System Components and Install the Feet ..............................................................................................11

(Vision Systems Only) Install the Monitor and Keyboard...........................................................................................11

Install the Robot in the Enclosure..............................................................................................................................12

Connect Cables .........................................................................................................................................................14

Install the Dispensing System and Reinstall the Panels ............................................................................................15

Connect Inputs / Outputs (Optional)..........................................................................................................................16

Initial Startup..............................................................................................................................................................17

Operation.......................................................................................................................................................................19

Starting the System ...................................................................................................................................................19

About the RUN/TEACH Switch..................................................................................................................................19

Running a Program....................................................................................................................................................20

Stopping the System (Emergency Stop)....................................................................................................................20

Resetting the System.................................................................................................................................................20

Service...........................................................................................................................................................................21

Part Numbers ................................................................................................................................................................21

Troubleshooting.............................................................................................................................................................22

Technical Data ...............................................................................................................................................................22

General Block Wiring Diagram (Standard and EU) ....................................................................................................22

Safety Enclosure I/O Terminal Block Pin Assignments..............................................................................................22

Safety Enclosure for Automated Dispensing Systems

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Introduction

This manual provides safety, installation, operation, service, and parts information for guarded safety

enclosures for all PROPlus, PRO, EV, E, and R Series automated dispensing systems. The safety

enclosure is shipped fully assembled in a large wooden crate, making installation and setup easy.

For installation in the European Union (EU) and areas with similar regulations, these CE-compliant

enclosures provide full compliance with EU Machinery Directive 2006/42/EC, essential for all production

requirements.

Nordson EFD safety enclosures easily integrate into existing production lines. Each enclosure features an

internal lockable electrical control box and integrated wireways that allow easy cable routing for faster,

safer setup. A safety light curtain at the front opening stops the dispensing cycle anytime an object

passes its sensing eld.

External controls, including START, EMERGENCY STOP, and RUN/TEACH, allow operators to control

the dispensing system from outside of the enclosure. An ergonomic, adjustable monitor bracket and

keyboard tray make it easy to program vision-guided systems at any height.

CE-compliant safety enclosure with an installed automated

dispensing system (EV Series system and standard safety

enclosure shown)

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Safety Enclosure for Automated Dispensing Systems

Nordson EFD Product Safety Statement

The safety messages that follow have a CAUTION level hazard.

Failure to comply may result in minor or moderate injury.

CAUTION

READ MANUAL

Read manual for proper use of this equipment. Follow all safety instructions. Task- and equipment-

specic warnings, cautions, and instructions are included in equipment documentation where

appropriate. Make sure these instructions and all other equipment documents are accessible to

persons operating or servicing equipment.

The safety message that follows has a WARNING level hazard.

Failure to comply could result in death or serious injury.

WARNING

ELECTRIC SHOCK

Risk of electric shock. Disconnect power before removing covers and / or disconnect, lock out, and

tag switches before servicing electrical equipment. If you receive even a slight electrical shock, shut

down all equipment immediately. Do not restart the equipment until the problem has been identied

and corrected.

MAXIMUM AIR PRESSURE

Unless otherwise noted in the product manual, the maximum air input pressure is 7.0 bar (100 psi).

Excessive air input pressure may damage the equipment. Air input pressure is intended to be applied

through an external air pressure regulator rated for 0 to 7.0 bar (0 to 100 psi).

RELEASE PRESSURE

Release hydraulic and pneumatic pressure before opening, adjusting, or servicing pressurized

systems or components.

BURNS

Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be

avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure

to avoid contact with hot metal surfaces can result in personal injury.

Safety Enclosure for Automated Dispensing Systems

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Nordson EFD Product Safety Statement (continued)

Halogenated Hydrocarbon Solvent Hazards

Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components.

Under pressure, these solvents can react with aluminum and explode, causing injury, death, or property damage.

Halogenated hydrocarbon solvents contain one or more of the following elements.

Element Symbol Preﬁx

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check the Safety Data Sheet (SDS) or contact your material supplier for more information. If you must use

halogenated hydrocarbon solvents, contact your EFD representative for compatible EFD components.

High Pressure Fluids

High pressure uids, unless they are safely contained, are extremely hazardous. Always release uid pressure before

adjusting or servicing high pressure equipment. A jet of high pressure uid can cut like a knife and cause serious

bodily injury, amputation, or death. Fluids penetrating the skin can also cause toxic poisoning.

Any injury caused by high pressure liquid can be serious. If you are injured or even suspect an injury:

• Go to an emergency room immediately.

• Tell the doctor that you suspect an injection injury.

• Show the doctor the following note.

• Tell the doctor what kind of material you were dispensing.

WARNING

Medical Alert — Airless Spray Wounds: Note to Physician

Injection in the skin is a serious traumatic injury. It is important to treat the injury surgically as soon as possible. Do

not delay treatment to research toxicity. Toxicity is a concern with some exotic coatings injected directly into the

bloodstream.

Qualified Personnel

Equipment owners are responsible for making sure that EFD equipment is installed, operated, and serviced by

qualied personnel. Qualied personnel are those employees or contractors who are trained to safely perform

their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of

performing their assigned tasks.

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Safety Enclosure for Automated Dispensing Systems

Nordson EFD Product Safety Statement (continued)

Intended Use

Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may

result in injury to persons or damage to property. Some examples of unintended use of equipment include:

• Using incompatible materials.

• Making unauthorized modications.

• Removing or bypassing safety guards or interlocks.

• Using incompatible or damaged parts.

• Using unapproved auxiliary equipment.

• Operating equipment in excess of maximum ratings.

• Operating equipment in an explosive atmosphere.

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for

Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the

equipment is used in a manner not specied by Nordson EFD, the protection provided by the equipment may be

impaired.

Personal Safety

To prevent injury, follow these instructions:

• Do not operate or service equipment unless you are qualied.

• Do not operate equipment unless safety guards, doors, and covers are intact and automatic interlocks are

operating properly. Do not bypass or disarm any safety devices.

• Keep clear of moving equipment. Before adjusting or servicing moving equipment, shut off the power supply

and wait until the equipment comes to a complete stop. Lock out power and secure the equipment to prevent

unexpected movement.

• Make sure spray areas and other work areas are adequately ventilated.

• When using a syringe barrel, always keep the dispensing end of the tip pointing towards the work and away

from the body or face. Store syringe barrels with the tip pointing down when they are not in use.

• Obtain and read the Safety Data Sheet (SDS) for all materials used. Follow the manufacturer’s instructions for

safe handling and use of materials and use recommended personal protection devices.

• Be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot

surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise

guarded for practical reasons.

• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.

• Wear hearing protection to protect against hearing loss that can be caused by exposure to vacuum exhaust port

noise over long periods of time.

Safety Enclosure for Automated Dispensing Systems

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Nordson EFD Product Safety Statement (continued)

Fire Safety

To prevent a re or explosion, follow these instructions:

• Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until

the cause has been identied and corrected.

• Do not smoke, weld, grind, or use open ames where ammable materials are being used or stored.

• Do not heat materials to temperatures above those recommended by the manufacturer. Make sure heat

monitoring and limiting devices are working properly.

• Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local

codes or the SDS for guidance.

• Do not disconnect live electrical circuits when working with ammable materials. Shut off power at a disconnect

switch rst to prevent sparking.

• Know where emergency stop buttons, shutoff valves, and re extinguishers are located.

Preventive Maintenance

As part of maintaining continuous trouble-free use of this product, Nordson EFD recommends the following simple

preventive maintenance checks:

• Periodically inspect tube-to-tting connections for proper t. Secure as necessary.

• Check tubing for cracks and contamination. Replace tubing as necessary.

• Check all wiring connections for looseness. Tighten as necessary.

• Clean: If a front panel requires cleaning, use a clean, soft, damp rag with a mild detergent cleaner. DO NOT USE

strong solvents (MEK, acetone, THF, etc.) as they will damage the front panel material.

• Maintain: Use only a clean, dry air supply to the unit. The equipment does not require any other regular

maintenance.

• Test: Verify the operation of features and the performance of equipment using the appropriate sections of this

manual. Return faulty or defective units to Nordson EFD for replacement.

• Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD

representative for information and advice.

9www.nordsonefd.com [email protected] 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

Safety Enclosure for Automated Dispensing Systems

Important Disposable Component Safety Information

All Nordson EFD disposable components, including syringe barrels, cartridges, pistons, tip caps, end caps,

and dispense tips, are precision engineered for one-time use. Attempting to clean and re-use components will

compromise dispensing accuracy and may increase the risk of personal injury.

Always wear appropriate protective equipment and clothing suitable for your dispensing application and adhere to

the following guidelines:

• Do not heat syringe barrels or cartridges to a temperature greater than 38° C (100° F).

• Dispose of components according to local regulations after one-time use.

• Do not clean components with strong solvents (MEK, acetone, THF, etc.).

• Clean cartridge retainer systems and barrel loaders with mild detergents only.

• To prevent uid waste, use Nordson EFD SmoothFlow™ pistons.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following

steps:

1. Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and

relieve pressure.

2. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson

EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.

3. Identify the reason for the malfunction and correct it before restarting the system.

Disposal

Dispose of equipment and materials used in operation and servicing according to local codes.

Nordson EFD Product Safety Statement (continued)

Safety Enclosure for Automated Dispensing Systems

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Specifications

Item Small Enclosure Large Enclosure

Size 800W× 1920H× 900Dmm

(31.5W× 75.6H× 35.4D")

1000W× 1920H× 1100Dmm

(39.4W× 75.6H× 43.3D")

Construction Extruded aluminum and steel

Weight 215 kg (474.0 lb) 227 kg (500.5 lb)

Input AC (to power supply) 100–240 VAC, ±10%, 50/60Hz, 20 Amp maximum

Output DC (from power supply) 24 VDC, 5 Amp maximum

Ambient operating temperature 10–40° C (50–104° F)

Approvals CE

Operating Features

EMERGENCY STOP

and START buttons

(same functionality as

the controls on the

front of the robot)

Mounting base

(for the articulating arm

with monitor stand and

the keyboard tray for

vision-guided systems)

Keys

(for the lockable

electrical box

located on the

back of the

enclosure)

(On the back of the enclosure)

Main disconnect switch

(designed for lockout / tagout)

and lockable electrical box

(includes I/O terminal blocks)

Power strip

(for a valve controller

or other ancillary

component)

Light curtain beams

Light switch

(for the overhead

light inside the

enclosure)

(On the back right

side of the enclosure)

Safety enclosure

power inlet

RUN/TEACH switch

(the switch must be

in the RUN position

to run programs)

Large storage area

(for use as needed)

RESET button

(present only on EU

safety enclosures)

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