Nitta PolySprint NPS-1210A-1 Manuel utilisateur
PSM-NIT-20003E
PolySprint
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OPERATOR'S MANUAL
Thoroughly read this operator’s manual before operating the press.
To use endless splicing tools safely, be sure to hand this manual to the operator or
worker.
TM
- 1 -
Table of Contents
1. Precautions for the Safety ............ 2
2. Confirmation of Product ................ 6
3. Specification ................................... 7
4. Operation Environment ................. 8
5. Storage Environment ..................... 8
6. Name of each parts ........................ 9
7. Operation Procedure ................... 11
8. Endless Splicing Procedure ....... 13
9. Troubleshooting ........................... 17
10. Inspection ..................................... 18
11. Maintenance ................................. 19
12. Warranty and after-sales service . 20
- 2 -
1. Precautions for the Safety
We would like to thank you for having purchased our Integral Heating and Cooling Press
NPS-1210A-1/2.
Thoroughly read this manual, especially the chapter of Precautions for the Safety, to use this
machine safely.
This indicates a hazardous situation which, if improperly handled,
will result in death or serious injury.
This indicates a potentially hazardous situation which, if
improperly handled, will result in minor injury or property
damage.
WARNING
Do not use this machine for any use other than belt endless splicing.
Any use not intended for the prescribed purpose may invite an unexpected
accident.
Improper use may possibly spoil the safety protection function of the product.
This machine is not intended for the physical, sensory or mental
handicapped persons use. They must have the supervision of a person
responsible for their safety, if they use this machine.
Failure to do this may cause fire, electric shock or injury.
Do not allow the child to handle this machine. Keep this machine in the
place where child's hand does not reach.
Failure to do this may cause fire, electric shock or injury.
A person with technical knowledge and skills should always operate,
maintain and inspect this machine.
Handling by a person not having technical knowledge may cause fire, electric
shock or injury.
Strictly avoid disassembling or remodeling this machine.
Disassembling or remodeling this machine may cause fire or electric shock.
When repair or check is required, please contact your local distributor, agent in
your area or our company.
In the event of trouble (smoke, fire or nasty smell, etc.), please
immediately disconnect the power plug and contact your local distributor,
agent in you area or our company for inspection or repair.
Failure to do this may cause fire or electric shock.
When not using or carrying this machine, be sure to set the hook and
turn the rotary handle until it slips to securely clamp the heat plate.
Failure to do this may cause injury.
WARNING
CAUTION
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
- 3 -
Confirm that the power supply to be used is within the designated of
specification for this machine.
Failure to do this may cause fire or electric shock.
Avoid using the press in the following environment.
Failure to do this may cause fire or electric shock.
In the atmosphere of inflammable or ignitable gas
In the atmosphere of corrosive gas
In the ambient temperature of 5C or below
In the ambient temperature of 40C or above
In the atmosphere of high humidity (environment where humidity exceeds
85%)
In the environment subject to wetting by steam, water drop or dew
condensation, etc.
Be sure to wear heat-resistant gloves when operating this press.
Failure to do this may cause burn.
When operating this press, avoid touching the heat plate area even if
wearing heat-resistant gloves.
Press heat plates get heated to the preset temperature while being heated.
Failure to do this may cause burn, even if wearing heat-resistant gloves.
Avoid operating the press at the place close to combustible material.
Failure to do this may cause fire.
Always use the pre-setter of our product.
Failure to do this may cause fire or electric shock.
Use of the pre-setter made by other product may possibly spoil the safety
protection function of the product.
Use a dry cloth for cleaning this machine. Strictly avoid using alcohol,
benzene, thinner or other inflammable solvents.
Using inflammable solvents may cause fire.
Impressed voltage is directly applied to the power cable. Observe the
following precautions not to damage the cable.
Failure to do this may cause fire or electric shock.
Disconnect the power plug by hand.
Avoid pulling the cable to disconnect the power plug.
Avoid remodeling the power plug or replacing the plug with other
manufacturers.
Avoid placing a thing on the power cable.
Avoid bending the power cable.
Take care to prevent the power cable from touching the heat plate of the
press.
Connect the power plug to the socket correctly.
Failure to do this may cause electric shock.
The power cable of this machine uses an earth connection plug. Connect the
power plug correctly into an earth connection socket.
Model Power supply
NPS-1210A-1 100 - 120V 50 / 60Hz
NPS-1210A-2 200 - 240V 50 / 60Hz
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
- 4 -
Use a conversion plug when the plug shape does not match the socket.
Failure to do this may cause electric shock.
The plug shape of the attached power cable is as follows. The conversion
plug is not attached. When the conversion plug is necessary, the user must
prepare it yourself.
Never handle this machine or the plug, cable, etc. with your hands
wetting.
Failure to do this may cause electric shock.
Never use this machine if wetting.
Failure to do this may cause electric shock or fire.
Model Plug type Plug illustration
NPS-1210A-1 A Type
NPS-1210A-2 CEE7 (S Type)
WARNING
WARNING
WARNING
- 5 -
CAUTION
Exercise care not to pinch your hands between the top cover and control
box or the upper and lower heat plates.
Failure to do this may cause injury.
Avoid inserting your hands into the opening (part with a wire net) on the
front face of the press.
Failure to do this may cause burn.
Avoid using this machine outdoors.
This product is not intended for the use outdoors.
Avoid dropping this machine or giving a strong shock.
Failure to do this may cause fire or electric shock.
Take a measure to prevent this machine from dropping or falling, or do
not install or operate the press at an unstable place.
Failure to do this may cause injury, fire or electric shock.
Carry out the inspection described on page 18 of this manual before
operating this machine.
Failure to do this may cause fire or electric shock.
Do not use this machine for the endless splicing of belt of other
manufacturers.
Endless splicing may become imperfect if this machine is used for the endless
splicing of belt of other manufacturers.
This may spoil the full functioning and performance of the belt.
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
- 6 -
2. Confirmation of Product
Before operating the press, check that the product is exactly what you
have ordered. Using this product other than those specified in this
manual may cause fire, electric shock, injury or burn.
2-1) Confirmation of Product
On opening the package, confirm the following points.
1) Are descriptions on the nameplate the same as those of your order item?
Confirm the model and power supply specification.
2) Aren't there any breakage or lack?
The packages contain this manual, the press and power cable.
3) Has screw and nut loosened?
We make assurance doubly sure on the inspection and shipment of products. In the event of
any defect or failure, if any, please contact your local distributor, agent in your area or our
company.
2-2) Confirmation of the nameplate
MODEL: Press model
INPUT: Input power supply specification and power consumption
S/N: Serial number
2-3) Press model
Final numbers 1 and 2 of the model indicate the specification of input power supply.
Number 1 indicates the AC100 - 120V specification, and 2 the AC200 - 240V specification.
2-4) Notes for inquiry
When making inquiry, please contact us together with the press model and serial number.
CAUTION
- 7 -
3. Specification
3-1) Outline of the press
(1) This machine is the press intended for finger-endless splicing of the PolySprintTM belt of
our product, and composed of the press mechanism with the turning of rotary handle,
press body equipped with electric heaters and cooling fans, and control box to regulate
heater temperature and heating and cooling times.
(2) This machine is applicable with the following belt endless splicing specifications.
Joint specification : Finger shape: 120 mm long 10 mm pitch
70 mm long 10 mm pitch
Maximum belt width : 100 mm or less
Maximum belt thickness : 6 mm or less
(3) Finger-endless splicing requires the finger puncher and pre-setter* of another-sales.
* The pre-setter is required for each width belt that is to be made endless-spliced.
3-2) Main specifications of the Press
Model NPS-1210A-1 NPS-1210A-2
Input power supply
100 - 120V 200 - 240V
50 / 60Hz 50 / 60Hz
800 - 1200W 800 - 1200W
Fuse 5.2 20mm 10A, 250V*
Preset temperature
45 - 200C**
Outer dimension
With the press closed: 240 mm wide 332 mm long 180 mm
high
With the press opened: 240 mm wide 468 mm long 301 mm
high
Weight 9.2 kg
* When replacing the fuse, use the article of the specification shown above.
** Cannot set outside the range of the preset temperature (44C or lower, 201C or
higher).
This machine has been set to end cooling at 45C of temperature. Hence setting
the temperature to around 45C may cause this machine to go standby without
operating the cooling fan.
- 8 -
4. Operation Environment
Ambient temperature 5 – 40C (no dew condensation)
Ambient humidity 15 – 85%R.H.
Working place Indoor (place without dust and water)
Atmosphere No inflammable, combustible or corrosive gas and steam
Avoid using this machine in the following environment.
Failure to do this may cause fire or electric shock.
In the environment of inflammable or combustible gas
In the environment of corrosive gas
In the ambient temperature of 5C or below
In the ambient temperature of 40C or above
In the environment of high humidity (humidity exceeds 85%)
In the environment of wetting by steam, water drop or dew condensation,
etc.
5. Storage Environment
Ambient temperature 5 - 40C (no dew condensation)
Ambient humidity 15 - 85%R.H.
Working place Indoor (place without dust and water)
Atmosphere No inflammable, combustible or corrosive gas and steam
When not in use, store this machine under the above conditions.
Poor storage condition may cause mechanical disorder this machine and
may cause electric shock or fire.
When not using or carrying the machine, be sure to set the hook and turn
the rotary handle until it slips.
Insufficient clamping may cause injury.
Before operating the machine, be sure to conduct the prior-to-use
inspection and confirm the normal performance.
In the event any abnormality is found in the prior-to-use check, please
immediately contact your local distributor, agent in your area or our
company.
WARNING
WARNING
WARNING
WARNING
- 9 -
6. Name of each Part
6-1) Front view of the press
6-2) Rear view of the press
WARNING label
Power cable inlet
Nameplate
Temperature controller
Torque limiter ASSY
Fuse box
Upper heat plate
Lower heat plate
Start switch
Pilot lamp
Pre-setter guide
Hook
Fuse nameplate
Top cover
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