Nissei GTR-AR Series Manuel utilisateur

APQTypeGearmotor

InstructionManual

FOREWORD

ThankyouforyourpurchasingoftheGTR-ARSeriesAPQType.

●

Allinformationcontainedinthismanualissubjecttochangewithoutnoticeduetorevisionormodification.

●

Thoughweelaboratedthecontents,pleaseadviseusifanyerrorisfoundinthismanual.

ForSafeOperation

●

ThisInstructionManualshouldbedeliveredtoapersonwhoactuallyoperatesthisproduct.

●

ThisInstructionManualshouldcarefullybekeptinaconvenientplacefortheoperator'seasyreference.

●

（

General

）

（

Wiring

）

●

（

Operation

）

●

（

DailyInspection

,

Maintenance

）

●

（

InspectionandMaintenanceofBrakePart

）

●

（

Transportation

）

●

Beforeactualoperationoftheequipment,makesure

thebrakeisfunctioningproperlybyturningtheswitch

onandoff.Failuretoobservethiswarningmaycause

accidentalfallingandrunoutofcontrol.

Donotreleasethebrakewhiletheequipmentisbeing

loadedintheapplicationsuchaslift.Failuretoobserve

thiswarningmaycauseaccidentalfalling.

Besurenottogetwateroroil/greaseintothebrake

unit.Failuretoobservethiswarningmaycause

accidentalfallingand/orrunawayaccidentbythe

decreasedbraketorque.

Whenaproductisliftedupfortransportation,besure

nottoenterunderneathoftheliftedproduct.Fallingof

productmaycauseseriousinjury.

Donotoperatetheequipmentwithoutbrakecoverafter

inspectionandadjustmentofbrakegap.Failureto

observethiswarningmaycausewind-inandphysical

injury.

Donotrepairorwiretheproductwiththeelectric

poweron.Besuretocutthepoweroffthepower

supplybeforegettingtowork.Failuretoobservethis

warningmaycauseelectricshock.

Iftheproductistobeusedinasystemforhuman

transportation,besuretofurnishitwithaprotective

deviceforsafety.Failuretoobservethiswarningmay

causephysicalinjuryand/ordamagetotheequipment

byaccidentalfalling.

Iftheequipmentistobeusedwithanelevator,besure

tofurnishwithasafetydevicetopreventtheelevator

fromaccidentalfalling.Failuretoobservethiswarning

maycausephysicalinjuryand/ordamagetothe

equipment.

Theoperatorsinchargeoftransportation,installation,

wiring,operation,maintenance,andinspectionofthe

equipmentshouldhaveenoughknowledgeandtechnical

skillfortheproduct.Failuretoobservethiswarning

maycauseexplosion,spark,fire,electricshock,physical

injury,and/ordamagetotheequipment.

PleasebesuretoreadthisInstructionManualbeforeusingtheproducts,asitprovidesyouwithinformationforproper

usageofthismotor.

TheGearmotorshouldbeoperatedbyaskilledandqualifiedperson.AndthecontentsofthisInstructionManual

shouldbecarefullyreadandunderstoodbeforeoperatingthisproduct.

InthisManual,injuriesanddamagesanticipatedincaseofmishandlingoftheequipment,areclassifiedintotwo

categories,"Danger"and"Caution".Thedefinitionoftheclassificationaregivenbelowwiththecorresponding

graphicsymbols.

Thecasethatmishandlingoftheequipmentmayresultindangeroussituationandmayleadtoserious

orfatalinjurytopersonnel.

Thecasethatmishandlingoftheequipmentmayresultindangeroussituationandmayleadtomedium

tolightinjury,orthecasethatmayresultindamagetotheequipment.

Pleasebeawarethatevenitemsmarkedwith"CAUTION"maycausefatalaccidents.Therefore,besuretofollowthe

instruction,foreveryitemdescribedisveryimportant.

Danger

Donotusetheproductinexplosivenessatmosphere.

Failuretoobservethiswarningmaycauseexplosion,

spark,fire,electricshock,physicalinjury,and/or

damagetotheequipment.

Danger

Caution

Whenconnectingtheproducttothepowercable,be

suretofollowtheInstructionManual.Failuretoobserve

thiswarningmaycauseelectricshock,fireand/or

malfunction.

Donotbend,pullortuckdownthepowercableorsignal

cableforcibly.Failuretoobservethiswarningmay

causeelectricshock.

Wheninspectingand/oradjustingthemachinewhileitis

inoperation,donottouchrotatingpartssuchasa

shaft.Failuretoobservethiswarningmaycausewind-

inandphysicalinjury.

Donotoperatetheequipmentwiththesafeguardoff

forinspection.Failuretoobservethiswarningmay

causewind-inandphysicalinjury.

Besuretousetheappropriatepowersupplyspecified

inthenameplate.Failuretoobservethiswarningmay

causeburnoutofthemotorand/orfire.

Donotapproachortouchrotatingpartssuchasashaft

whilethemachineisrunning.Failuretoobservethis

warningmaycausewind-inandphysicalinjury.

（

General

）

（

Wiring

）

●

（

Checkattheunpacking

）

●

（

Transportation

）

（

Operation

）

●

（

Installation

）

●

（

DailyInspection

,

Maintenance

）

●

（

DisassembleandAssemble

）

●

（

Connectingwithotherequipment

）

●

（

Disposal

）

●

Donotinspectthecontinuityofthewiringwhilethe

powerisON.Failuretoobservethiswarningmaycause

electricshock.

Whendisposingoftheproducts,treatthemasgeneral

industrialwaste.

Donotusethedamagedgearmotor.Failuretoobserve

thiswarningmayresultinphysicalinjuryand/orfire.

Themanufacturerwillnotwarrantandwillnot

responsiblefortheproductmodifiedorrepairedbythe

userhimself.

Whenconnectingthegearmotorwithaload,makesure

ofthealignmentofshaft,thetensionofthebeltand

parallelismofpulleys.Indirectcoupling,besureto

checkwhetherthealignmentofshaftisextremely

precise.Ifabeltistobeused,besuretoadjustits

tensionproperly.Also,beforeoperation,inspect

whetherthesettingboltsforpulleysandcouplingare

securelytightened.Failuretoobservethiswarningmay

causeseriousinjuryand/ordamagetotheequipment

duetobrokenparts.

Thegearmotorbecomesratherhotduringoperation,so

donottouchitwithbarehands.Failuretoobservethis

warningmaycauseburninjury.

Checkupthedirectionofrotationbeforeconnecting

withtheothermachine.Rotationinwrongdirectionmay

causephysicalinjuryand/ordamagetotheequipment.

Besuretosecurethemotortotheequipment.Failure

toobservethiswarningmaycausephysicalinjuryby

unexpectedmovementwhenitstarts/stopsrotating.

Surfaceofagearmotorbecomesveryhot.Therefore,

donottouchitwithbarehands.Failuretoobservethis

warningmaycauseburninjury.

Whenoperationbeingfoundabnormal,diagnosethefault

accordingtotheinstructionmanual.Donotoperatethe

machineuntilthecausesoffaultarefoundandproper

measuresaretaken.

Donottouchtheedgeoftheshaftofgearmotororkey

grooveintheborewithbarehands.Failuretoobserve

thiswarningmaycausephysicalinjury.

Donotapplyanystrongimpact.Failuretoobservethis

warningmaycausemalfunction.

Inequipmentslikefoodmachines,whichmustavoidoil

orgrease,furnishwithprotectivedeviceslikeoilpan,in

ordertoprotectfromtheoilleakagecausedbyfailure

orlifeofthemanufacturedproducts.Leakingoilmay

causedefectiveproducts.

Safeguardsshouldbefurnishedaroundrotatingparts

toavoiddangertopersons.

Beforecouplingwiththeothermachine,besureto

checkthedirectionofrotation.Unexpectedoperationin

wrongdirectionmaycauseseriousinjuryand/or

damagetotheequipment.

Beforeservicing,disconnectallpowertothemotor,

confirmthemotorisstopped,thenwaitatleastthree

minutes.Failuretoobservethiswarningmaycause

electricshock.

Becarefulwhentransportingproductstoavoidfalling

down.

Donotplaceanyobjectinflammablenearthe

equipment.Failuretoobservethiswarningmaycause

fire.

Donotplaceanyobjectwhichmayinterferewiththe

ventilationaroundtheproduct.Failuretoobservethis

warningmayresultinabnormaloverheatingcausedby

theblockoffofthecoolair,whichmaycauseburn

injuryand/orfire.

Donotsteponagearmotororhangtoit.Failureto

observethiswarningmaycausephysicalinjury.

Caution

Checkwhethertheproductisthesameproductas

ordered.Installingawrongproductmaycausephysical

injuryand/ordamagetotheequipment.

Voltagedropsinthewiringshouldbekeptwithin2%.

Excessivelengthofwiringmaycausesteepvoltagedrop

andthismakesthemotordisabletostartup.

Whenreversingagearmotorisrequiredinoperation,be

suretostoprotatingandthenstartreversing.Reversing

withoutcompleterestmaycausedamagetothe

equipment.

Whenagearmotorisfoundabnormal,stoprunning

immediately.Failuretoobservethiswarningmaycause

electricshock,physicalinjuryorfire.

Donottakeoffthenameplate.

Donotmeasuretheinsulationresistance.Failureto

observethiswarningmaycausemalfunction.

Wiringshouldbeproperlymadeunderthespecified

electricalequipmentengineeringstandardorthesafety

code.Failuretoobservethiswarningmaycauseelectric

shock,fireorphysicalinjury.

Whenrotatinggearmotoralone,takeoffthekey

attachedtemporarilytotheoutputshaft.Failureto

observethiswarningmaycausephysicalinjury.

Donotinsertyourfingersoranyotherobjectintothe

apertureofthegearmotor.Failuretoobservethis

warningmayresultinelectricshock,physicalinjury,fire

and/ordamagetotheequipment.

Donotuseagearmotorunderconditionsotherthan

specifiedinthenameplateortheproductspecifications.

Failuretoobservethiswarningmaycauseelectric

shock,physicalinjuryand/ordamagetotheequipment.

Donotsupplythecommercialpowersourcedirectlyto

themotor.Failuretoobservethiswarningmaycause

burnoutofthemotor.

Besuretoaskourbranchofficeorfactoryforrepairing,

disassemblingandassemblingequipment.Failureto

observethiswarningmaycausephysicalinjuryorfire.

Tableofcontents

1．BeforeOperation ・・・・・・・・・・・・ P．3

2．Installation ・・・・・・・・・・・・・・・・・ P．4

3．Specifications ・・・・・・・・・・・・・・・ P．11

4．MaintenanceandLifetime ・・・・・・ P．11

5．Troubleshooting ・・・・・・・・・・・・・ P．13

6．Warranty ・・・・・・・・・・・・・・・・・・・ P．14

1．BeforeOperation

．

PartsNameandFunctions

．

InitialChecks

(1)

(2) Noaccidentaldamagetotheproductduringtransportationexist.

(3) Screwsornutsarenotloose.

(4) Components

a) Gearmotor

b) InstructionManual

c) Accessory

Theorderedproductsandthecontentsindicatedinthenameplatearecorrect.

(Type,Reductionratio,Motorcapacity,Voltage,Frequency,etc.)

Whenunpackingacarton,pleasecheckupthefollowings.Ifyouhaveanyproblems

orquestions,pleasecontactthedealerfromwhichtheproductwassuppliedora

salesoffice.

Output

Shaft

MotorPowerCable

（IncludeBrakeLeads)

MotorSignalCable

Gearhead

Foot

Motor

Brake

2．Installation

．

Connection

Connecteachdevicesasshownbelow.

Besuretoinsertthecorrectconnectorsurely.

※

※ Thecablethatcomeswiththegearmotorextends200mm.

※ Donotconnectordisconnectwiringwhilethepowerison.

Itmaycausemalfunctionoftheproduct.

※

ExtensionPowerCableandExtensionSignalCablearerequiredtoconnect

GearmotorandDriver.

WhenQtype(withbraketype)isused,thepowersupplyof24VDC(10mAor

more)isnecessaryasidefromoptionalbrakepowersupplydevice.

ToON・OFFthebrake,ourregularoptionisnotalwaysnecessary.Itis

possibletoaddDC24VbetweenBandBofthepowercable.However,the

varistor(82Vand1Jormore)orthediode(100Vand1Aormore)is

necessarybetweenBandBtoprotectthebrakecoilandcontactpointof

therelay.

BrakePowerSupplyDevice

BrakeControl

Wire

APQGearmotor

RegenerativeResistor

Extension

PowerCable

Extension

SignalCable

APQDriver

PowerSupply

Cable

+24V

24VDC

（customer

preparation）

QType(withBrake)

．

InstallationofGearmotor

（

）

Properlocationforinstallation

（

）

TighteningTorque

AmbientTemperature：0℃to40℃

AmbientHumidity：85％max.

Altitude：Sealevelto1,000mmax.

Environment：Wellventilatedplacefreefrom

corrosivegas,explosivegasvapor

and/ordust.

InstallationLocation：Indoors

（2） DirectionofInstallation

（3） MethodforInstallation

① Attachingthemountingfootandflange

(Roughnessofthesurfaceshouldbelessthan0.3mm.)

② Attachingtheshaft

● Gearmotor'sweightshouldbesupportedbythedrivenshaft.

●

．

Connectingwithotherequipment

1 DirectConnection

●Anexampleofgearcoupling

● Thedisplacementsδandθshouldbeminimizedasmuchaspossible.

●

Loosefitisrecommendedforthecouplerssuchascouplings,sprockets,pulleys,

gears,etc.,whenattachingtothereducer,usingthedesignatedkeymaterials.

Thisproductcanbeinstalledinanydirection

duetoagreaselubricationsystem.

Thedisplacementsδandθdifferaccordingtothetypeofcoupling.

Therefore,theyshouldbewithintheallowablevaluedefinedbytherespective

manufacturer.(Reference:Incaseofchaincoupling,δshouldbewithin2%of

therollerchainpitchandδshouldbewithin1°.)

M16 294｛30｝

(Forcesotherthanturningreactiveforceshouldneverbeimposedto

thetorquearm.)

108｛11｝

BoltSize

Incasestart/stopandforward/reverseactionsarefrequent,tightenup

thetorquearmwithboltstokeepthelockingholenotloose.

M12

5.5

6.5

8.5 M8 13｛1.3｝9 13｛1.3｝

15 M14

M10

（N・m）｛（kgf・m

）｝

Connectthereducertotheotherequipmentprecisely,sothatthe

centeroftheshaftofbothmachineswillbefullyaligned.

22 M20

69｛7.0｝

fixinghole

（mm）

25｛2.6｝

44｛4.5｝

TighteningTorque

2.9｛0.3｝

4.9｛0.5｝

Fixtheproductwiththefourboltsonaflatandmachinedsurfacefree

fromvibration.

δθ

2 AttachingChains,V-Belts,Gears,etc.

①

②

③

・

Thechainistooloose.

・

3 AttachingandDetachingaDrivenShaftto/fromAF3STypeHollowShaft

●AttachingaDrivenShafttotheReducerHollowShaft

①

②

③

④

⑤

Tensionsforbeltandchain

arecorrect.

ThetensionoftheChains/V-Beltsandthecouplingofthegearmustbeperpendiculartothe

centeroftheshaft.

Inanyconnection,connecttheunitsprecisely,sothatthecenteroftheshaftofthereducer

andthatoftheotherequipmentareparallel.

Thepositionsofpulleyand

sprocketarealsocorrect.

Incaseimpactdoesnotapplyintheuniformload,loosefitisrecommendedforthefittolerance

ofdrivenshaft.Incaseshockloadorheavyradialloadisappliedtotheshaft,thefitshouldbe

tighter.Theboreofthehollowshaftismachinedtoconformto"JISH8"tolerance.

Thelengthofthedrivenshaftandthefixingkeyarerecommendedtobewithinthearea

where"H8"toleranceforthefixedsideboreisrequired.

Itisrecommendedtominimizethefluctuationofthedrivenshaftbelow0.05attheshaft

edge.Thegreaterfluctuationmaygiveharmfuleffecttothereducer.

Thesprocketispositioned

inthereversedirectionso

thattheloadpointmoves

totheshaftedge.

Whenattaching,besuretosmearextremepressureagent(molybdenumdisulfide,etc.)onthe

surfaceofdrivenshaftandtheboreofthehollowshafttoavoidseizing,andinsertthereducer

tothedrivenshaft.

Ifthefittingistootight,forsmoothinsertion,knockonthehollowdriveshaftendgentlywith

plastichammer.Inthiscasebesurenottohitthecasing.Smootherinsertioncanbeobtainedif

youpreparejigsshowninthefigurebelow.

TensionoftheV-Belt:Excessivetensioningmayresultindamagetothebearingsoftheshaft.

TensionoftheChain:Excessivetensioningmayresultindamagetothebearingsoftheshaft.If

thechainisinstalledloosely,shockloadwilloccurwhenthedriveshaftstartsrotation,andthis

canresultindamagetothereducerandtheotherequipment.Therefore,adjustthetensionof

thechainproperly.

DrivenShaft

Key

Areawherethetolerance

oftheboreshouldbe

within"H8" Hollow

Shaft

Areawherethetolerance

oftheboreshouldbe

within"H8"(fixedside).

Spacer

Nut (Outputshaftcanbe

insertedbytightening

thenut.)

Bolt

Bearing

OilSeal

Figue-1

※Spacer,nut,bolt,keyand

otherpartsforbearingshould

bepreparedbycustomer.

Connecting

machine

sprocket

Connecting

machine

ProperWayofUse

BadExample

●ConnectingReducerwithDrivenShaft

① Drivenshaftwithashoulder

Note)Excessivetighteningoftheboltmaycausethedeformationofthesnapring,whichcarefullynote.

② Drivenshaftwithoutashoulder

Note) Besuretohavespaceintheouterdiameterofspacerandintheboreofhollowshaft.Excessive

tightnessofthefittingorinaccuracyofthespacer'sdiametermaybeacauseofscrubbingwhichmay

leadtoagreaterfluctuationbetweenthedrivenshaftandthehollowshaft.Positioningspacerisused

whendecidingthepositionofthereducer.Incasethelengthofthedrivenshaftisalreadyclarified,

positioningspacerisnotnecessary.Byhavingapositioningspacer,smootherdetachmentfromthe

hollowshaftcanbeobtained.(Formoredetailsaboutthedetachmentfromthehollowshaft,referto

Figure-5.)

Spacer

SnapRing

Fixthedrivenshaft

betweenthepillows

Bolt

Figure-2 Fixingbyspacerandsnapring

connecting

machine

Fixingthedrivenshaft

betweenthepillows.

Bolt

Endplate

Figure-3FixingbyEndplate

connecting

machine

※Spacer,boltandsnapring

shouldbepreparedbycustomer.

※Endplateandboltparts

shouldbepreparedbycustomer.

Fixingthedrivenshaft

betweenthepillows

Figure-4Fixingbyspacerandsnapring

Positioning

spacer

Bolt

Spacer

Snap

Ring

connecting

machine ※Spacer,positioningspacer,

boltandsnapringshould

bepreparedbycustomer.

●Recommendedsizeforthedriven

shaftfixingpart

〈

Recommendedsizeforthedrivenshaftfixingpart

〉

●Aboutthelengthofdrivenshaft

●Aboutthelengthofkeyforthedrivenshaft

●Detachingfromthehollowshaft

Figure-5

Thelengthofthekeyshouldbemorethan1.5timesof

thediameterofhollowshaft.Also,thekeyinserting

positionshouldbetheplacewheremorethan1/2of

thetotalkeylengthcanbereachedtoL1.(Referto

thefigureontheright)

Thedrivenshaftmustbereachedtothebothsideof

theL1part.(Asshownontherightfigure)However,be

suretohaveallowanceforthespacer'sdimension

necessaryatthe"detachmentfromthehollowshaft".

φ45

M10

M12

φ30

φ25

φ20

φ35

Makesuretoavoidexcessiveforcebetweenthecasingandthehollowshaft.Smoother

detachmentcanbeobtainedbyusingajigasshowninthefigurebelow.

Width

φ7

φ34.5

φ44.5 φ11

φ11 5

φ29.5

Bolt

Size Inner

Diameter

φ19.5

φ24.5

Outer

Diameter

φ9

Fortheattachmentofthehollowshaft

ingeneraluse,werecommendyouto

refertothedimensionsshownonthe

rightasaguidelineforthestrength

whendesigning.

Nominal

Designation

forC-Type

SnapRing

25φ7 30

SpacerDimension

Bolt

Spacer

C-typesnapring

Key１

Disk

Snapring Key2

(Theconvexitypartisfor

thefixingpartofthe

Crosssectionofthespacer

Bolt

Spacer(withtap) （Bytighteningthebolt,

outputshaftcomesout.）

※Spacer,disk,boltandsnapring

shouldbepreparedbycustomer.

●AttachingReducer

Meritsanddemeritsofflangemountedandtorquearmmounted.

●AF3STypeHollowShaft・FlangeMounted

●DetailedDrawingfortheTappedHoleforFaceMount(StandardSpecification)

13 25 φ8.6 38

15 25 φ8.6 40

16 25 φ8.6 41

16 30 φ10.6 46

18 30 φ10.6 48

18 40 φ14 58

23 50 φ17.5 73

※

Valuesintheparenthesisinthe"FrameNumber"arethatforAF3F.

Thenecessaryholdingpartoftheboltarerecommendedtobetwiceasmuchasthe

nominaldesignation(boltdiameter)ofthescrew.

(Example:IncaseofM10,over20mmisrecommended.)

●Alignmentwiththe

connectingmachineisneeded.

Demerits

Flange

Mounted

45（40） φ16.5

1／80〜1／240 M16×P2

M20×P2.50.75kW φ20.5

0.4kW

35（32） 1／80〜1／240 φ12.5

0.4kW

1／80〜1／240 φ12.50.2kW

0.75kW

30（28）

WhentheAF3STypeunitisdirectlycoupledwiththe

flangefaceoftheothermachine,thealignmentshould

bedonepreciselytoavoidburnoutofmotor,damage

tothebearings,etc.causedbymisalignment.Inthe

AF3Series,thereisaborefortheattachmentas

showninthediagramontheright.Thedimension

toleranceoftheborefortheattachmentφAis"h7".

Thefixingboltsaretobeusedasshowninthe

diagramontheright.Fixby4bolts.

M10×P1.5

M12×P1.75

ReductionRatio Capacity Ａ

1／10〜1／60 φ10.5

TorqueArm

Mounted

0.1kW

0.2kW

15（18）

25（22） 1／10〜1／160

1／10〜1／60

●Onlyonefixingpointisneededfor

fixingwithothermachine

φ10.5

●Torquearmisneeded.

Ｆ

●Spaceforattachingtorque

armisneeded.

M12×P1.75

M10×P1.5

Ｂ

●Easyalignmentwiththe

connectingmachine

1／5〜1／60

Frame

No. ＣＤＥ

●Spacesaving

●Directattachmenttothemachine

ispossible.

Merits

４−Ｂ

ＣＥＦＤ

４−Ａ

AF3SType

(HollowShaft)

Drivenshaftofthe

othermachine

Flangefaceofthe

othermachine

Boreforattachment

Fixingbolt(4pcs.)

φA

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Nissei Moteur

Nissei

Nissei GTR ECO Series Manuel d'utilisation et d'entretien

Nissei

Nissei SD Series Manuel d'utilisation et d'entretien

Nissei

Nissei GTR MID Series Manuel d'utilisation et d'entretien

Nissei

Nissei F2 Series Manuel utilisateur

Manuels Moteur populaires d'autres marques

Rotax

Rotax 125 senior MAX evo Manuel utilisateur

Kohler

Kohler K361 Manuel utilisateur

MTD

MTD OHV Series Manuel utilisateur

Kohler

Kohler COMMAND CH18-745 Manuel utilisateur

Mercury

Mercury D4.2L D-Tronic Manuel utilisateur

Selve

Selve SE Plus-RC Series Manuel utilisateur

Perkins

Perkins 1206E-E66TA Manuel utilisateur

Skov

Skov DA 174 Manuel

Rossi

Rossi TX11 Series Manuel utilisateur

Siemens

Siemens SIMOTICS T-1FW3 Feuille d'instructions

AL-KO

AL-KO PRO 350 Manuel utilisateur

MTU

MTU 12 V 4000 Lx4 Manuel utilisateur

Nanni

Nanni N3.30 Manuel d'instructions

Nanni

Nanni N5.160 CR2 Manuel utilisateur

KSB

KSB SuPreme Series Instructions d'installation

Hiwin

Hiwin EM1 Series Manuel utilisateur

Rotax

Rotax 912 i series Mode d'emploi

Siemens

Siemens SIMOTICS XP 1MB1 Manuel utilisateur