Nisca PR-C101M Manuel utilisateur

Service Manual

Ver. 1.0

Apr./2008

CONTENTS

1. Over view of the Device

?Over view of the Device ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１

『Basic Specification 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１

? Description of Mechanism ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１

? Description of electric functions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２

『Composition of electric parts 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２

『List of actuators 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３

2. Operation of Operation Panel

?Over view ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５

? Explanation of the operation panel ・・・・・・・・・・・・・・・・・・・・・・・・・・・・５

? Mode of the operation panel ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５

『Normal mode 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５

『User Mode 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５

『Service Mode 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５

『Operation of Service Mode 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・６

? Composition of Service Mode menu ・・・・・・・・・・・・・・・・・・・・・・・・・・・・７

? Explanation of Function of Service Mode ・・・・・・・・・・・・・・・・・・・・・・・・・１０

3. Replacement and adjustment

?Over view ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２１

? Replacement of Main PCB ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２１

? Various Settings after Replacement of Main PCB ・・・・・・・・・・・・・・・・・・・・・・２１

? Replacement of print head ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２４

? Applied Energy Adjustment ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２６

? Print Position Adjustment ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２７

? Print Uniformity Adjustment ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２９

4. Trouble Shooting

? Explanation of Trouble shooting by LCD display ・・・・・・・・・・・・・・・・・・・・・・３１

? LCD Display and recovery method ・・・・・・・・・・・・・・・・・・・・・・・・・・・・３２

『Display of normal condition 』・・・・・・・・・・・・・・・・・・・・・・・・・・・３２

『Display to request manual recovery operation 』・・・・・・・・・・・・・・・・・・・・３２

『Error display at ordinary use 』・・・・・・・・・・・・・・・・・・・・・・・・・・・３３

『Error display of card jam 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・３３

『Ink ribbon related error display 』・・・・・・・・・・・・・・・・・・・・・・・・・・３４

『Magnetic encode error display 』・・・・・・・・・・・・・・・・・・・・・・・・・・３４

4. Trouble Shooting

『Display of error by printer system 』・・・・・・・・・・・・・・・・・・・・・・・・３４

? Checking and repairing of hardware related troubles ・・・・・・・・・・・・・・・・・・・・３５

? List of error messages ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３６

『Error code 10h ~ 2Fh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３６

『Error code 30h ~ 4Fh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３６

『Error code 50h ~ 5Eh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３７

『Error code 60h ~ 6Fh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３７

『Error code 70h ~ 7Fh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３８

『Error code 80h ~ AFh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３８

『Error code B0h ~ BFh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３８

『Error code C0h ~ C7h 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３８

『Error code C8h ~ CFh 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３９

『Front access cover open 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・３９

『Card empty 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・３９

『Ribbon empty 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４０

『Ribbon roll up error 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４０

『Ribbon type setting error 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・４１

『Abnormal ribbon in/out 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４１

『Abnormal up/down of print head 』・・・・・・・・・・・・・・・・・・・・・・・・・４２

『Abnormal motion of path switching part 』・・・・・・・・・・・・・・・・・・・・・・４２

『Card jam error in printing part 』・・・・・・・・・・・・・・・・・・・・・・・・・・４３

『Card jam error at card feed part 』・・・・・・・・・・・・・・・・・・・・・・・・・・４４

『Card jam at print part 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４５

『Trouble in magnetic encoder 』・・・・・・・・・・・・・・・・・・・・・・・・・・・４８

『Abnormal write/read of magnetic encoder 』・・・・・・・・・・・・・・・・・・・・・４９

『Print part hardware error 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・５０

『Firmware control error 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５１

『Download related error 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５１

『Other errors of hardware 』・・・・・・・・・・・・・・・・・・・・・・・・・・・・５１

? Trouble which can not be check on LCD ・・・・・・・・・・・・・・・・・・・・・・・・・５２

5. Appendix

?Parts list ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５５

?Exploded view ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・６３

?Layout plan of electric parts ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１３１

? Wiring diagram ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１３３

１

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Overviewof the Device

『

Basic Specification

』

Please refer to “PR-C101/PR-C101M Operation Guide”

Description of Mechanism

This device is composed of Card feeding part, Path switching mechanism, Printing part,

Card ejection part, Magnetic encoder, Contactless card reader/writer。

ⅰ

ⅰ.

.Card feeding part

Cards are loaded with face up. 100pcs of 0.76mm cards can be loaded.

By incorporating the multi-function card cassette, the cards can be loaded without

removing the cassette. Card separation can be made without adjusting the card

thickness. Card can be manually inserted from manual feed slot.

ⅱ

ⅱ.

.Cleaning part

Cleaning part consists of cleaning roller and cleaning assist roller. Dirt and dust on the

card is cleaned by the cleaning roller and, at the same time, dirt and dust on the

cleaning roller is cleaned by the cleaning assist roller.

ⅲ.Path switching part

When the card is fed, the path switching part is kept in horizontal direction. When

discharging the card to the card ejection part 1, the direction is changed in the slanting

direction and transports the card.

ⅳ.Printing part

The printing part has a thermal head of 300dpi which is positioned above the face of

the card. Printing is made in the heat transfer system, transferring the ink from the

ribbon while the card is moving.

ⅰⅰ..

ⅴⅴ..

ⅳⅳ

ⅱⅱ..

ⅴⅴ..ⅲⅲ..

ⅵ.

１

１．

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ⅴ

ⅴ.

.Card ejection part

There are two card ejection parts. Card ejection part 1 is located below the card

feeding part and card ejection part 2 is located at the opposite side. The card exit can

be optionally set to separate the normally printed card and error card.

ⅵ.Magnetic encoder (PR-C101M only) ・Contactless IC reader/writer mounting area

Magnetic encoder is mounted in PR-C101M. Consequently, contactless IC reader/writer

can not be mounted on this model. The contactless IC reader/writer can be mounted to

PR-C101.

?Description of electric functions

『

Composition of electric parts

』

Block diagram of the printer unit

The printer unit is controlled and driven by the following parts:

ⅰ.Main PCB

Main PCB receives the command and data from the host computer and controls the

whole printer unit. It has the connector for USB2.0 and the connector for optional units.

ⅱ.PCB of operation panel

This is composed of LCD, LED and push button switches, and controlled by the main PCB.

ⅲ.Power supply unit

The unit supplies DC24V and DC5V to the printer and optional units.

ⅳ

ⅳ.

thead

The print head supplies heat energy for printing the image, characters and protective layer.

ⅴ.Mechanical part

Mechanical part is composed with motors and sensors to transport and print the card.

ⅰ

ⅰ.

ⅱ

ⅱ.

ⅲ

ⅲ.

ⅴ

ⅴ.

ⅳ

ⅳ.

１

１．

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『

List of actuators

』

＜Mechanical parts of input system＞

Symbol

Composition Function

SN1 Optical sensor Detection of card empty

SN2 Optical sensor Detection of the card (feed and discharge)

SN3 Optical sensor Detection of switching of transportation

SN4 Optical sensor Detection of the edge of the card (printing part)

SN5 Optical sensor Detection of the ribbon transport length

(supply axis)

SN6 Optical sensor Detection of the ribbon transport length

(take up axis)

SN7 Optical sensor Detection of the beginning of the ribbon

SN8 Optical sensor Detection of existence of the ribbon cartridge

SN10 Optical sensor Detection of print head position

MS1 Micro swicth Detection of open/close of the front access cover

(interlocking function)

＜Mechanical part of output syste＞

Symbol

Composition Function

DM1 DC motor Drives the head elevation mechanism

DM2 DC motor Drives the ribbon take up mechanism

PM1 Pulse motor Drives paper supply motor.

PM2 Pulse motor Drives card transport switching mechanism

PM3 Pulse motor Drives the print cart transport mechanism

FAN1 Fan motor Cooling of the power supply PCB

FAN2 Fan motor Cooling of the print head

FAN3 Fan motor Cooling of the whole printer unit

SOL1 Solenoid Switching and holding of the cleaning tape

mechanism.

１

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Ｍ

ＭＥ

ＥＭ

ＭＯ

Ｏ

２

２．

．O

Overview

Printer status is displayed on the operation panel on the top of the printer. Settings of

the printer, such as card re-issuance, adjustment of the printer and checking of the operation

can be made from the operation panel.

?Explanation of the operation panel

Please refer to the “PR-C101/PR-C101M Operation Guide”.

?Mode of the operation panel

Operation panel of this printer has 3 types of operation modes.

『Normal mode

』

Status of the printer such as “error” is displayed while printing. When the printer is started,

it becomes this mode automatically.

Regarding the function and the operation, please refer to the “PR-C101/PR-C101M

Operation Guide”

『User mode

』

Set the function of the printer such as reissuing of the card. Also, displays the information

such as the version of the firmware etc.

Regarding the function and the operation, please refer to the “PR-C101/PR-C101M

Operation Guide”

『

Service mode

』

Individual printer adjustment such as print density etc is made in this mode. This mode is

also used for display of the sensor status and analysis of the troubles such as driving

of the actuators.

This paragraph describes the details of this mode.

２

２．

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『

Operation of Service Mode

』

Service mode is composed of plural number of menus and various functions are allocated

to each menu such as the change and display of adjustment values of the printer, individual

action of the actuator and test pattern printing and display of the error history etc.

To perform the function of each menu, switch to the Service Mode and to the desired menu

by the steps described below.

.Entering into Service Mode

Operate the key of the operation panel in the following steps:

1)Finish the other mode and switch to the Normal Mode.

2)Press and keep the MENU key while the printer is in waiting or error stop. The display

will change to “Input Command”.

3)Holding the MENU key pressed, press CLEAR key and EXE key alternately at least

8 times. Release the MENU key when the display changes to “Service Mode”.

The moving mark to the lower layer “>>” is shown at the right end of the LCD.

（Display “Service Mode >>”）

4)Press EXE key to display first menu.

2. Switching the menu

Service Mode is composed of the tree structure of menus of categorized functions. Switching

of the menus in the same layer and moving to the other layer is made by operation of the key.

Please refer to “Composition of the menu of Service Mode” regarding the composition

and categorization of the menu.

1)Switching menu in the same layer

Every time the MENU key is pressed, the menu changes. Pressing at the last menu

will come back to the first menu in loop.

2)Moving to the lower layer

Press the EXE key when the menu with >> mark at the right end to move to the

lower layer.

3)Moving to upper layer

To move one layer up from the present layer, press EXE key at the “Parent Menu

<<” in the same layer.

4)Finishing the Service Mode (to return to Normal Mode）

Select the “Normal Mode <<” in the uppermost layer and press EXE key to finish

Service Mode and return to Normal Mode.

Service Mode can also be finished by pressing CLEAR key at “Parent Menu <<”

at each lower layer.

.Execution of Menu

Regarding the function and operation of each menu, please refer to “Explanation of Functions

of Service Mode”.

２

２．

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Composition of Service Mode menu

Composition of the menu of Service Mode is shown below. The menu shown with broken line

is for PR-C101M only.

③

Parent Menu <<

Normal Mode <<<

Auto Adj [EXE]

Rate ‑‑/‑‑‑‑‑‑‑

Histry ‑‑(‑‑) ‑‑

Interface >>

[Interface]

Class

USB ID

ISO Track1 [EXE]

ISO Track2 [EXE]

ISO Track3 [EXE]

JIS2 [EXE]

①

②

Parent Menu <<

③

SN01‑08 ‑‑‑‑‑‑‑‑

SN09‑15 ‑‑‑‑‑‑‑‑

ENCODE H:‑ C:‑

SN07 ‑‑‑/‑‑‑‑:‑

SN07 Adj [EXE]

Parent Menu <<

Error Display >> Mem Select

Err.‑‑(‑‑) ‑‑/‑‑

Custom Setup >>

Log Reset [EXE]

Parent Menu <<

Service Mode >>

Adjustment >>

Actuator >>

Encoder Check >>

Sensor Check >>

Mem Mode

Text Correct

Parent Menu <<

Normal Mode <<<

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