Next Wave CNC SHARK RS1000 PRO Manuel d'instructions

RS1000 PRO

Assembly & Quick Start Manual

This manual provides important setup and operational information for

your RS1000 Pro system. Using your RS1000 Pro requires experience

and the technical knowledge to safely operate power tools.

Thank you for purchasing an RS1000 Pro router system

from Next Wave CNC! The RS1000 Pro opens up a world

of creative possibilities for your ideas and designs. Fol-

lowing the step-by-step instructions, your RS1000 Pro will

be up and running in no time.

Whether you’re new to CNC technology or a seasoned

expert, your RS1000 Pro provides a lot of flexibility for

programming and operation. Our specially designed

LCD Color Touch Screen Pendant features easy, hands-

on control of many of the functions of the RS1000 Pro.

These include precise manual control of the router bit

height and the position of the fence.

System Requirements

The RS1000 Pro plugs into a standard 110v, 15-amp

receptacle for power. We strongly recommend using an

outlet with surge suppression.

The RS1000 Pro comes with a standard router plate

measuring 9-11⁄4”4” x 11 33⁄4”4” x 33⁄8”8” thick. It also comes with a

set of plate levelers that allow you to precisely level the

plate with your router table surface. The Plate fits most

standard router table cutouts. Your router table must

have a flat and stable top. This helps ensure accuracy for

consistent routing operations. Additionally, the top must

accommodate a ⅜”-thick router table insert plate mea-

suring 9-¼” x 11-¾” (235mm x 298mm). Finally, check

to make sure there is enough space below the table

to accommodate the RS1000 Pro router lift with router

installed. The lift will fit most standard sized 3-11⁄22” body

routers.

The RS1000 Pro fence replaces your router table’s fence.

Install the RS1000 Pro lift so the center of the router bit

is 12” from the rear of the table. This provides 6” of fence

travel (plus about ¼” clearance). The RS1000 Pro fence

mounts to the router table with bolts, nuts, and washers

into holes you drill through the tabletop. To attain the

full 12” of fence travel, a 6” shop-built table extension

must be added to the back of the typical table. A deeper

custom table top can also be an option to achieve the

maximum fence travel.

To Our Customers

Please Read This Manual Carefully

This manual covers assembly and basic app

information for the RS1000 Pro. For complete informa-

tion on the Apps, download the RS1000 Apps manual at

www.nextwavecnc.com/rs1000-pro

You will also nd videos and other RS1000 Pro

resources at that web page.

Next Wave CNC warrants your new RS1000 Pro to be free from defects in material

and workmanship for TWO YEARS from the date of purchase. The warranty applies

only to the original retail purchaser of the RS1000 Pro when purchased from an autho-

rized Next Wave CNC distributor. This warranty covers the parts and labor to correct

the defect. It does not cover the cost of shipping the machine and/or parts to Next

Wave CNC for evaluation or repair. This warranty does not apply to problems arising

from normal wear and tear, misuse, abuse, negligence, accidents, unauthorized re-

pairs, alterations, or lack of maintenance. This warranty is void if the RS1000 Pro or any portion of it is

modified without the prior written permission from Next Wave CNC, or if the machine is located or has

been used outside of the country where the machine was purchased.

Please contact Next Wave CNC to take advantage of this warranty. If Next Wave CNC determines that

your RS1000 Pro is defective in material or workmanship, Next Wave CNC will, at its expense and

upon proof of purchase, send replacement parts to the original retail purchaser necessary to cure the

defect. Next Wave CNC will repair your RS1000 Pro provided the machine or affected components

under the following conditions:

1. Components are returned to Next Wave CNC (if the system is within the warranty period)

2. Cost of shipping to Next Wave CNC must be prepaid

3. Proof of purchase is included with the shipment

Next Wave CNC disclaims all other express or implied warranties, including fitness for a particular

purpose. Next Wave CNC shall not be liable for death, injuries to persons or property, or incidental,

consequential, contingent or special damages arising from the use of the RS1000 Pro CNC .

Lifetime Technical Support is provided to the original purchaser.

All other trademarks are the property of their respective owners. Information in this manual is sub-

ject to change without notice. The most recent version of this manual can be found at

www.NextWaveCNC.com/rs1000-pro

SHARK is the registered trademark of

Next Wave CNC.

Next Wave CNC, LLC,

600 W. Boundary St., Perrysburg, Ohio 43551

USA

Main Office Phone (419) 318-4822

info@nextwaveCNC.com

If you need technical assistance with your

RS1000 Pro CNC or software, please visit our

Support webpage at:

NextWaveCNC.com/support

or email Customer Support at:

Support@NextWaveCNC.com.

Please include your product model number,

date of purchase, and other pertinent infor-

mation associated with the issue: screen

captures or photos of either your setup or

the problem.

Support Email: support@nextwaveCNC.com

Available: 9 am – 5 pm (ET) Monday-Friday

Serial Number and Information:

For easy reference and record keeping, enter

your RS1000 Pro information at right. To lo-

cate the information, refer to the page 12.

Pendant Serial Number

(page 12)___________________________________

Pendant Unlock Code

(page 12)___________________________________

Assemble Your Shark RS1000 Pro

Machine Overview..................................5

Assembly Overview................................6

Mounting the Positioner.......................... 7

Attaching the Fence ............................... 8

Router Lift Installation............................. 9

Connecting the Cables ........................ 10

Install Optional Miter Gauge Fence .......11

Machine & Pendant Registration ..... 12

Safety Tips ........................................... 13

Basic Pendant Functions

Quick Guide.......................................... 14

Getting Started.................................... 16

Zero Calibrate the Fence...................... 17

Zero Calibrate the Bit............................ 18

Pendant Guide to Setup and Apps ...21

Setup Menu ..........................................22

Apps Quick Start Guide .....................25

Dado Cut ..............................................26

Maintenance ........................................29

CONTENTS

This manual covers assembly and basic app

information for the RS1000 Pro. For complete information

on the Apps, download the RS1000 Apps manual at

www.nextwavecnc.com/rs1000-pro

You will also nd videos and other RS1000 Pro

resources at that web page.

Machine Overview

See the Assembly Overview illustration below to get

familiar with all of the parts of your RS1000 Pro.

Before assembling and using your RS1000 Pro, we

strongly recommend viewing the series of unboxing vid-

eos with detailed instructions at

https://www.nextwavecnc.com/rs1000-pro

LCD Color Touch Screen

Pendant gives complete control

of RS1000 Pro without the need

for additional software

Pendant to controller

cables

Lift controller mounted

to router lift assembly

for easy access

Power supply adapter

Router lift assembly

includes standard plate

to t most router table

openings

Optional miter gauge guide rail

slides into the aluminum extru-

sion on top of the fence

Optional miter guage

mounts to the sliding

bracket on top of the

guide rail

Fence positioner mounts

onto customer supplied

router table

Aluminum bar

shims

Zero touch-plate

for calibration of

bit to fence and

table

Fence with sliding,

replaceable faces

There are three primary components included with your

RS1000 Pro. The router lift attached to the router table

insert plate controls the height of the lift in increments

of 0.XXX”. On a CNC machine, this would be considered

the Z-axis. In similar fashion, the router fence moves

forward and backward to precisely position the workpiece

the desired distance from the router bit, or the Y-axis. The

Pendant provides an easy-to-use interface for controlling

these operations. The Pendant also features prepro-

grammed routines for creating a variety of joints.

The miter gauge, an optional accessory, provides a solid

foundation for the workpiece during the routing opera-

tion. The T-tracks on the miter gauge fence allow easy

attachment of clamps, stop blocks, and other accesso-

ries. The head of the miter gauge features a solid steel

base precisely machined to maintain squareness with

the router tabletop. The laser-etched angle markings take

the guesswork out of setting the angle of the fence. The

bracket of the miter gauge fits over a rail on top of the

fence. This ensures smooth, consistent cuts.

Assembly Overview

Fence mounting bracket

Studded knob

Fence positioner

Optional miter

gauge fence (see

page 11)

Fence assembly

Fence extrusion

Fence face

Pendant

Insert plate

Router lift

assembly

Cable junction

box

Mounting Positioner to Your Table

Align the centerline of the mounting plate with the

marked centerline on the router table.

Mark and drill the 11⁄4”4” mounting holes then attach the

positioner with the included bolts, washers, and nuts.

The RS1000 Pro fence fits onto a mechanical assembly

(positioner) containing the motor and electronics neces-

sary to move the fence based on input from the Pendant.

Mount the positioner at the rear of the router table. The

illustrations below provide an overview of the process.

Start by lightly marking the side-to-side centerline of the

router tabletop with a pencil. Place the positioner at the

rear of the router table, keeping the mounting plate flat

on the tabletop. Align the centerline of the mounting plate

with the table’s centerline and mark the location of the

four mounting holes. Set the positioner aside while you

drill the mounting holes in the table. Finally, install the

positioner using the included hardware.

Mounting the Positioner

Move the positioner forward until the front bolts touch

the back edge of the router table.

Mark and drill 11⁄4”4” holes for mount-

ing the positioner using the includ-

ed hardware

Mark centerline on router table before install-

ing the fence positioner

Front edge

of table

Center mounting plate

on table top

Rear edge of router table

Positioner

Fence mounting

plate

Fence Assembly

When locating the fence on the face of the positioner,

slide the fence until the four socket-head scews are

visible through the fence opening.

Insert the star knobs through the slots in the fence

and into the threaded inserts on the back of the

fence faces.

Attach the Fence

Center fence on positioner and

fasten with studded knobs

Fasten fence faces with studded

knobs into threaded inserts on

back of fence face

Fence

Studded knob

Fence face

Studded knob

Fence

After the positioner is secure, you’ll attach the fence next.

The fence assembly consists of the aluminum extrusion,

two MDF fence faces, and studded knobs to tie it all

together.

Start by setting the fence along the front of the position-

er with the four socket-head screws visible through the

fence opening. The studded, four star knobs used to

attach the two MDF faces to the fence also secure the

fence to the positioner. Insert the longer knobs through

the slots in the positioner, aligning them with the thread-

ed inserts in the back of the fence faces. Use a short

knob to secure the faces at each end of the fence. The

slots in the fence allow you to adjust the width of the

opening between the fence faces.

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