Newport ACWS Series Manuel utilisateur
ACWS Series Air Compressor
User’s Manual
ii
Warranty
Newport Corporation warrants that this product will be free from defects in
material and workmanship and will comply with Newport’s published
specifications at the time of sale for a period of one year from date of
shipment. If found to be defective during the warranty period, the product
will either be repaired or replaced at Newport's option.
To exercise this warranty, write or call your local Newport office or
representative, or contact Newport headquarters in Irvine, California. You
will be given prompt assistance and return instructions. Send the product,
freight prepaid, to the indicated service facility. Repairs will be made and the
instrument returned freight prepaid. Repaired products are warranted for the
remainder of the original warranty period or 90 days, whichever first occurs.
Limitation of Warranty
The above warranties do not apply to products which have been repaired or
modified without Newport’s written approval, or products subjected to
unusual physical, thermal or electrical stress, improper installation, misuse,
abuse, accident or negligence in use, storage, transportation or handling. This
warranty also does not apply to fuses, batteries, or damage from battery
leakage.
This warranty is in lieu of all other warranties, expressed or implied,
including any implied warranty of merchantability or fitness for a particular
use. Newport Corporation shall not be liable for any indirect, special, or
consequential damages resulting from the purchase or use of its products.
First printing 2016
© 2016 by Newport Corporation, Irvine, CA. All rights reserved. No part of
this manual may be reproduced or copied without the prior written approval
of Newport Corporation.
This manual has been provided for information only and product
specifications are subject to change without notice. Any change will be
reflected in future printings.
Newport Corporation
1791 Deere Avenue
Irvine, CA, 92606 USA
Part No. 90080320 Rev. A
iii
Table of Contents
Warranty................................................................................................. ii
Table of Contents..................................................................................iii
List of Figures.........................................................................................v
1Safety Precautions 6
1.1 Safety Information.........................................................................6
1.2 General Warnings..........................................................................6
1.3 Air Compressor Safety Warnings..................................................7
2Installation 8
2.1 Unpacking and Inspection.............................................................8
2.2 Parts List........................................................................................8
2.3 Storage...........................................................................................8
2.4 Preparation for Use........................................................................8
2.4.1 Work area set up................................................................9
2.4.2 Initial air compressor set up ..............................................9
2.5 Operation.....................................................................................11
2.5.1 Turn on/off air compressor..............................................11
2.5.2 Adjusting the outlet pressure...........................................11
2.5.3 Air compressor operations...............................................11
3Maintenance 12
3.1 Maintenance Schedule.................................................................12
3.2 Maintenance Instructions.............................................................13
3.2.1 Checking oil level............................................................13
3.2.2 Draining air tank condensate...........................................13
3.2.3 Draining the air outlet filter.............................................13
3.2.4 Checking the pressure relief valve ..................................14
4Troubleshooting 15
4.1 Troubleshooting Guide................................................................15
Section 5 –Factory Service 17
4.2 Obtaining Factory Service...........................................................17
iv
5Service Form 18
v
List of Figures
Figure 1 Remove rubber plug and install air intake filter ............................. 9
Figure 2 Remove rubber plug on the oil pipe.............................................. 10
Figure 3 Add oil and check oil level ........................................................... 10
Figure 4 ACWS Parts.................................................................................. 11
Figure 5 Outlet filter bottom knob .............................................................. 13
6
1Safety Precautions
1.1 Safety Information
The following are definitions of the Warnings, Cautions and Notes that are
used throughout this manual to call your attention to important information
regarding your safety, the safety and preservation of your equipment or an
important tip.
WARNING
Warning is used to indicate dangers that could result in personal
injury.
CAUTION
Caution is used to indicate situations that may result in damage
to components of your air compressors.
1.2 General Warnings
Observe these general warnings when operating or servicing this equipment:
Read the operating instructions and recommendations before using the
compressor.
Make sure the compressor is kept upright at all times.
Heed all warnings on the unit and in the operating instructions.
Do not use the compressor if the switch does not turn it on and off. Any
compressor that cannot be controlled with the switch is dangerous and must
be repaired.
Disconnect power before cleaning and servicing the equipment. Do not
use liquid or aerosol cleaners; use only a damp lint-free cloth.
Lockout all electrical power sources before servicing the equipment.
To avoid explosion, do not operate this equipment in an explosive
atmosphere.
7
1.3 Air Compressor Safety Warnings
Observe these safety warnings when operating the air compressor:
Do not operate compressor with any damaged hose(s) or after the compressor or
attachments have been dropped or damaged.
The pressure relief valve is calibrated and sealed by the manufacturer. Do not
tamper with it or change the setting.
Risk of bursting - Do not adjust regulator higher than maximum stated pressure of
attachment.
Risk of injury - Do not direct air stream at people or animals.
To reduce the risk of electric shock, do not expose to rain. Store indoors.
Do not use to supply breathing air.
Drain Tank monthly after use. Internal rust causes tank failure and explosion. It
may be necessary to do more often when operated in high humidity.
Add correct amount of compressor oil. Operating with low or no oil causes
permanent damage and voids warranty.
Compressor head gets hot during operation. Do not touch it or allow children
nearby during or immediately following operation.
The use of accessories or attachments not recommended by the manufacturer may
result in a risk of injury to person.
Industrial applications must follow OSHA guidelines.
WARNING
Save these instructions and always read instructions before
operations.
8
2 Installation
2.1 Unpacking and Inspection
Unpack the air compressor unit and all of the hardware. Inspect all of the
parts for shipping damage. Inform Newport Corporation and shipping
company immediately for any visible damages to the parts.
WARNING
You are urged to save the packaging material in case you need
to ship your equipment in the future. Also, do not dispose of the
shipping restraints. They are reusable and needed for the
integrity of the system during shipment.
2.2 Parts List
Parts included with the ACWS compressor:
Compressor unit (with air intake filter)
Oil bottle
Instruction manual
Product certificate
2.3 Storage
Store the air compressor properly before and after use.
CAUTION
Packed compressors must be stored in a dry, well ventilated,
dust free area, with an ambient temperature between -10 to 40 °C
maximum.
2.4 Preparation for Use
Read and understand the safety instructions before using Newport ACWS
Series air compressor.
9
2.4.1 Work area set up
Designate a work area that is clean and dry, with a cool
ambient temperature (up to 34 °C).
Locate the compressor on a flat level surface to ensure proper
pump lubrication and to prevent damage to the unit. Keep
12’’ of space around the unit to allow air circulation.
Intake air must be free from dirt, coarse solids, abrasive
particles and gaseous impurities.
Route the power cord properly to prevent tripping or exposing
the power cord to possible damage.
CAUTION
Be careful about high heat or high humidity conditions as you
will need to replace the filter and oil much more frequently.
2.4.2 Initial air compressor set up
WARNING
The compressor is shipped without oil. Please add oil before
use. Running the air compressor with the incorrect amount of oil
will cause damage to the unit and void the warranty. To prevent
damage, do not use with overfilled or low oil.
1) Remove the rubber plug on the air intake pipe and put on the air
intake filter included with the compressor.
Figure 1 Remove rubber plug and install air intake filter
2) Remove the rubber plug on the oil pipe.
10
Figure 2 Remove rubber plug on the oil pipe
3) Carefully cut the tip of the funnel cap included with the air
compressor, remove the round cap from the bottle of oil included
and put the funnel cap on securely.
4) Carefully add oil to the oil pipe. Add around 500 ml oil and check
the oil sight glass on the other side of the air compressor.
Figure 3 Add oil and check oil level
5) Fill the tank with oil until the level is aligned with the red OIL
mark on the sign next to the sight glass.
6) Refit the rubber plug to the oil pipe to cover the port opening.
7) Refit the air intake filter if removed while filling with oil
WARNING
To prevent serious injury from burns, do not add or change the
oil while the compressor is in operation.
CAUTION
Use ROLOIL-SINCOM/32E oil with ACWS compressors. Using
other types of oil will void the warranty and likely damage the
unit.
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