Newcastle Systems PC Series Manuel utilisateur

Your Power to Productivity

73 Ward Hill Ave. l Haverhill, MA l 01835 l USA l 781.935.3450 l www.newcastlesys.com

PC Series

ASSEMBLY MANUAL

FOR 1 OR 2 BATTERY SETUP

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 1

Standard Contents:

- Cart (Assembled)

- Battery & Hardware

- Wastebasket and

Bracket & Hardware

Optional Accessories:

Will either be installed on cart or shipped separately in

box with cart.

**Some accessories may be placed in power cabinet or

trash can for shipping purposes.

Tools Supplied:

(1) 5/32”Allen wrench to remove power box covering

and optional second shelf.

Additional Tools Required:

(2) ½” insulated wrenches (open end or socket) to

tighten battery terminals.

1. If second shelf was purchased, remove it

to gain access to battery box (Allen wrench

required).

Optional second shelf and optional

keyboard tray shown in picture above.

2. Remove (4) screws from the sides of the

battery box (as shown above) with supplied

Allen wrench.

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 2

3. Remove front

battery panel by

loosening the thumb

screws.

4. Unplug the power

strip from the

inverter/charger.

5. Carefully lift the battery box and make

sure cables stay positioned through the

plastic wire grommet.

Place battery box on its side as shown

below.

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 3

One Battery Set-Up

(Skip to Page 6 for 2-Battery systems)

1. Remove battery and hardware from packaging.

2. Carefully place battery on base and

strap down as shown above.

Wire A (red) comes pre-

connected from remote

battery meter to fuse block.

Wire B (black) connects

remote battery meter to

black negative (-) battery

terminal.

(C has been omitted)

Wire E (red) connects to red

positive (+) battery terminal.

(D & F have been omitted)

Wire G (black) connects to

black negative (-) battery

terminal.

Place Battery

here

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 4

3. Positive Connection: Take bolt and place flat

washer, and large red wire (E) onto bolt (as shown

above); insert bolt through positive (+) battery terminal;

place flat washer, lock washer, then nut onto bolt and

hand-tighten.

Wire A (red) comes pre-

connected from remote

battery meter to fuse block.

Wire B (black) connects

remote battery meter to

black negative (-) battery

terminal.

(C has been omitted)

Wire E (red) connects to red

positive (+) battery terminal.

(D & F have been omitted)

Wire G (black) connects to

black negative (-) battery

terminal.

5. Pull rubber boot over tightened

terminal.

4. Securely tighten terminal bolts with

(2) ½” wrenches.

One Battery Set-up cont.

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 5

7. Securely tighten terminal bolts with (2)

½” wrenches.

Wire A (red) comes pre-

connected from remote

battery meter to fuse block.

Wire B (black) connects

remote battery meter to

black negative (-) battery

terminal.

(C has been omitted)

Wire E (red) connects to red

positive (+) battery terminal.

(D & F have been omitted)

Wire G (black) connects to

black negative (-) battery

terminal.

6. Negative Connection: Take bolt and place flat

washer, small black wire (B), and large black wire (G)

onto bolt (as shown above); insert bolt through

negative (-) battery terminal; place flat washer, lock

washer, then nut onto bolt and hand-tighten.

One Battery Set-up cont.

Proceed to page 10

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 6

Two Battery Set-up

(proceed to page 10 if only 1 battery set-up)

1. Remove batteries and hardware from packaging.

Place Battery

#1 here

Place Battery

#2 here

2. Carefully place batteries on base (as

shown above) and securely tighten straps.

Battery #1

Battery #2

Wire A (red) comes pre-connected

from remote battery meter to fuse

block.

Wire B (black) connects remote

battery meter to black negative (-)

terminal of Battery #1.

(C has been omitted)

Wire D1/D2 (black) connects

negative (-) terminal of Battery #1

to negative (-) terminal of Battery

#2. (This wire can be found in clear

plastic bag along w/manual.)

Wire E (red) connects to red

positive (+) terminal of Battery #1.

Wire F (red) connects to red

positive (+) terminal of Battery #2.

Wire G (black) connects to black

negative (-) terminal of Battery #1.

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 7

Two Battery Set-up cont.

Wire A (red) comes pre-connected

from remote battery meter to fuse

block.

Wire B (black) connects remote

battery meter to black negative (-)

terminal of Battery #1.

(C has been omitted)

Wire D1/D2 (black) connects

negative (-) terminal of Battery #1

to negative (-) terminal of Battery

#2. (This wire can be found in clear

plastic bag along w/manual.)

Wire E (red) connects to red

positive (+) terminal of Battery #1.

Wire F (red) connects to red

positive (+) terminal of Battery #2.

Wire G (black) connects to black

negative (-) terminal of Battery #1.

3. Positive Connection, Battery 1: Take bolt and place

flat washer and large red wire (E) onto bolt (as shows

above); insert bolt through positive (+) battery terminal;

place flat washer, lock washer, then nut onto bolt and

hand-tighten.

4. Securely tighten terminal bolts on battery 1

with (2) ½” wrenches.

5. Pull rubber boot over tightened terminal.

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 8

6. Negative Connection, Battery 1: Take bolt and place

flat washer, small black wire (B), black connector wire

(D1) and large black wire (G) onto bolt (as shown above);

insert bolt through negative (-) battery terminal; place flat

washer, lock washer, then nut onto bolt and hand-tighten.

Wire A (red) comes pre-connected

from remote battery meter to fuse

block.

Wire B (black) connects remote

battery meter to black negative (-)

terminal of Battery #1.

Wire D1/D2 (black) connects

negative (-) terminal of Battery #1

to negative (-) terminal of Battery

#2. (This wire can be found in clear

plastic bag along w/manual.)

Wire E (red) connects to red

positive (+) terminal of Battery #1.

Wire F (red) connects to red

positive (+) terminal of Battery #2.

Wire G (black) connects to black

negative (-) terminal of Battery #1.

(C has been omitted)

Two Battery Set-up cont.

**D1 / D2 battery connector cable can be

found in clear plastic bag w/manual**

7. Securely tighten terminal bolts with (2) ½”

wrenches.

Sparking is normal during initial connection.

PC Series 1 & 2 Battery Systems

with 1000W Inverter/Charger

QUESTIONS?CALL 781-935-3450 6-12-2017 Pg. 9

8. Negative Connection, Battery 2: Take bolt and

place flat washer and black connector wire (D2) onto

bolt (as shown above); insert bolt through negative (-)

battery terminal; place flat washer, lock washer, then

nut onto bolt and hand-tighten.

10. Positive Connection, Battery 2: Take

bolt and place flat washer, large red wire

(F) onto bolt (as shown above); insert bolt

through positive (+) battery terminal; place

flat washer, lock washer, then nut onto bolt

and hand-tighten.

9. Securely tighten terminal bolts with (2) ½”

wrenches.

Sparking is normal during initial connection.

11. Securely tighten terminal bolts with (2) ½”

wrenches.

Pull rubber boot over tightened terminal.

Two Battery Set-up cont.

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