New World Technologies E- ER 700 Manuel utilisateur
LEADING MANUFACTURER OF ADVANCED TORQUE SYSTEMS
E-RAD USER MANUAL
ELECTRONICBATTERYPNEUMATIC ELECTRIC
Push-button select torque
Fast and convenient error-free digital single increment torque settings
Digital torque console display
Maximum accuracy by seeing the set torque value and the actual delivered torque
value
Lightweight and Ergonomic pistol grip design
Advanced low-profile handle to reduce operator fatigue and increase productivity
Extremely low noise level only 75db
World’s quietest extreme torque gun, ideal for sensitive environments and
standards
LED Green (Pass) or Red (Fail) indicator lights
Unmistakable visual signal indicates status of torque procedure for maximum
accuracy and speed
PATENTED planetary gear reduction
Delivers one of the highest power-to-weight ratios of any pneumatic controlled
bolting system
Smooth continuous flow of controlled torque
Eliminates destructive hammering
Lightweight ergonomic pistol grip design
Reduces operator strain and injury; resulting in increased productivity
Unmatched reliability and quality
Delivered by one of the most advanced engineered gear boxes on the market
Quick adjust torque settings
Fast and accurate “dial a torque” for maximum versatility and efficiency
Soft-start vary speed trigger
Allows operator to safely and quickly set reaction arm before full torque is applied
Equal power in forward and reverse
Convenience and cost effective use of same tool for break away and final torque
Imagine the freedom – no air lines, no power cords!
The lightweight design of the B-SERIES makes them ideal for any application,
especially where compressed air and electricity are not readily available.
Advanced gearbox design
PATENTED planetary gear reduction drive system delivering one of the highest
power-to-weight ratios of any controlled bolting system
Quick adjust torque settings
Fast and accurate “dial a torque” for maximum versatility and efficiency
Soft-start vary speed trigger
Allows operator to safely and quickly set reaction arm before full torque is applied
Equal power in forward and reverse
Convenience and cost effective use of same tool for break away and final torque
Advanced ultra-durable electric motor design
Extreme duty designed to reduce maintenance cost and increase reliability
Advanced gearbox design
PATENTED planetary gear reduction drive system delivering one of the highest
power-to-weight ratios of any controlled bolting system
BATTERY SERIES
PNEUMATIC SERIES
ELECTRONIC SERIES
(E-RAD)
ELECTRIC SERIES
(V-RAD)
THE INDUSTRY STANDARD...BELIEVE IT!
THE INDUSTRY STANDARD...BELIEVE IT!
www.radtorque.com
Torque Range
100-2300 ft. lbs.
Torque Range
200-3000 ft. lbs.
Torque Range
100-1300 ft. lbs.
Torque Range
50-8500 ft. lbs.
Table Of Contents
1. Introduction................................................................. 1
2. Specifications.............................................................. 2
3. System Component Description ................................. 3
3.1. Controller............................................................................................................ 4
3.2. Hand Held Tool................................................................................................... 5
3.3. Power and Control Cables .................................................................................. 5
3.4. Serial Communication Cable.............................................................................. 6
3.5. Software CD........................................................................................................ 6
3.6. Calibration Certificate......................................................................................... 6
4. System Setup............................................................... 6
5. Operation Instructions................................................. 8
6. Calibration Procedure ............................................... 10
6.1. Calibration Equipment...................................................................................... 10
6.2. Calibration Period............................................................................................. 10
6.3. Calibration overview......................................................................................... 10
6.4. Calibration Software......................................................................................... 11
6.4.1. Installation................................................................................................. 11
6.4.2. Uninstalling E-RADCal program ............................................................. 11
6.5. Calibration Software Operation........................................................................ 11
6.6. Calibration Testing............................................................................................ 14
6.7. Calibration Adjustment..................................................................................... 15
7. Data Retrieval ........................................................... 15
7.1. Data Retrieval Operation .................................................................................. 16
Appendix A – Sample Calibration Certificate.................. 19
Appendix B – Option 1 Operation.................................... 20
Appendix C – Option 2 Operation.................................... 21
Appendix C – Option 3 Operation.................................... 23
Appendix D – Contact Information .................................. 24
IMPORTANT:
DO NOT OPERATE THE TOOL BEFORE READING THIS
USER MANUAL. IF BREAKDOWN, MALFUNCTION OR
DAMAGE OCCURS, DO NOT ATTEMPT TO REPAIR.
CONTACT NEW WORLD TECHNOLOGIES INC. OR YOUR
LOCAL DISTRIBUTOR IMMEDIATELY.
IMPORTANT:
WHEN USING A POWER PLUG ADAPTER, MAKE SURE THE
EARTH GROUND PIN IS PRESENT AND CONNECTED IN THE
ADAPTER. NEW WORLD TECHNOLOGIES INC. DOES NOT
RECOMMEND REAPLCING THE SUPPLIED POWER CORD.
IN THE EVENT THE POWER CORD IS REPLACED MAKE
SURE THE NEW POWER CORD HAS AN EARTH GROUND
PIN.
1. Introduction
RAD E SERIES are the world’s most advanced electronic pistol grip torque
wrenches. They are designed to provide a high degree of accuracy and
repeatability using our patented, legendary gear box design and the
precision of an electronic motor. Capable of data collection, angle
measurement, accuracy of +/- 3% and torque values up to 4000 ft/lbs, RAD
E-SERIES offer an affordable solution for electronic bolting needs.
1
2. Specifications
Torque Ranges: 150 – 700 lb-ft or 200-950 Nm
300 – 1200 lb-ft or 400-1600 Nm
400 – 2000 lb-ft or 550-2700 Nm
500 – 3000 lb-ft or 675-4050 Nm
800 – 4000 lb-ft or 1000-5400 Nm
*Custom torque ranges are available up upon request*
Units Supported: ÆLb-Ft
ÆNm
ÆKg.F
Power Source: Æ115V AC @ 10A or 220V AC @ 5A
Stated Accuracy: Æ+/-3%
Cables Length: Æ15 ft / 4.5m (Standard), 20 ft/6m, 25 ft/7.6m
Controller: ÆWeather proof pelican or upright steel case (Figure 1)
Figure 1: E-RAD System
2
3. System Component Description
E-RAD System (Figure 2) includes the following:
•Controller (weatherproof or steel case)
•Hand Held Torque Gun
•Power and Control Cables (attached to hand held tool)
•Reaction Arm (w. snap ring)
•Serial Communication Cable (calibration / data retrieval)
•Calibration and Data Retrieval software CD
•Calibration Certificate
•User Manual
Figure 2: E-RAD System Components
3
3.1. Controller
Below in Figure 3 are all of the input/output ports in the E SERIES.
1. Main Input Power Connector – (115V AC) or (220V AC).
2. Ethernet Communication Port – Ethernet to Serial Port Cable Provided to
connect your E-RAD to a PC for calibration and data retrieval.
3. Connectors for Pistol Grip Torque Gun – Military style connector provide
a protected interface between the Controller and the Hand Held Tool.
3 1
2
Figure 3: Controller Connections
Below in Figure 4 the user interface is outlined:
1. 3 Button Touch Pad Overlay – Provides the user the ability to
increase/decrease torque / angle and change the units of measurement.
2. LCD Display – Visual feedback of the torque setting, torque achieved, preset
angle and direction of rotation.
3. Main Power Switch – This switch will turn the E-RAD on / off.
4. Green Power Light – This light will illuminate when the power is turned on.
3
2 4
1
Figure 4: User Interface
4
3.2. Hand Held Tool
The E-SERIES pistol grip torque gun is trigger activated with a bi-directional
forward / reverse switch. On the back of the gun housing is a 3 LED light
display which notifies when the gun is ready for use, the torque cycle has passed
or if the torque cycle has failed. Details are shown below in (Figure 5):
1. On/Off Trigger switch – hand tool activation;
2. Forward/Reverse switch – controls direction of rotation (This will also be
stated on the control box display if in question of direction.)
3. System Ready light – Green light will illuminate when the tool is ready for
use
4. Fail light – Red light will illuminate when the tool fails to complete the
torque cycle
5. Pass light – Green light will illuminate when the tool completes torque
operation.
3
2 4
1 5
Figure 5: Hand Held Tool
3.3. Power and Control Cables
Both power and control cables are hard wired from the factory to the hand tool.
Each cable is secured with a spring strain relief to provide durability and flexibility.
Cables are connected to the control box with ¼ turn lock military style metal
connectors and provide secure and solid connection to the Controller.
5
3.4. Serial Communication Cable
This cable enables serial communication interface between your computer and the
Controller via standard RS232. This cable is required for calibration and data
retrieval.
3.5. Software CD
E-RAD software CD contains 2 custom made windows based programs for the E-
RAD system:
•E-RAD Calibration software – enables Lab/Field calibration of the hand held
tool
•E-RAD Data Retrieval Software – enables the retrieval of up to 750 successful
torque operations
3.6. Calibration Certificate
Each unit is calibrated with compliance to ISO 10012 using equipment that is
calibrated according to known industry accepted standards traceable via NIST
standards. See appendix A for a Calibration Certificate Sample.
4. System Setup
Caution
Before plugging in main power cord or Hand Held Tool cables; make sure the main
power switch is in the OFF position. Failure to comply may result in equipment
failure or equipment damage.
Caution
Do not force the connectors onto the Controller. Failure to comply may result in
damage to the connectors.
Caution
Never lift the tool by the cables. Do not pull excessively on the cables or drag the
Controller by pulling on the cables. Failure to comply may result in damage to
equipment.
6
Table des matières
Autres manuels New World Technologies Outils électriques
