Neopost Automailer 5 Manuel utilisateur

InstallationGuide

Installation GuideIssue4 August 2008 Page 1

•

INSTALLATION GUIDE

Contents

1. Safetynotes2

2. Mainsconnections 3

3. General specifications 5

4. Removal frompallet 7

5. Fittingtogether 8

6. Head&track sectionwiring 10

7. Divert, Collate, OMRFolder, Single

On-lineI/F&2-UpMerger 10

8. Folder&Feeders14

9. Hi-Cap/Lo-Cap 16

10. Finishing(monitorarm, coversetc.)17

11. Vertical stacker 21

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InstallationGuide

Installation GuideIssue 4 August 2008 Page 2

1. SAFETYNOTES

Thefollowingpointsmustbeobservedwheninstallingthemachine.

Failuretodo socouldresultinasafetyhazardtooperators.

• The machine isswitchedoff byturning the isolatorswitchonthe rearof

the inserthead covertothe ‘off’position. Turning the switchdoesnot

isolatethe PCfrommainssupply, whichislefton foraccess totechnical

documentation. Toswitchthisoff also, the powercablemust be isolated

fromthe incoming supplybyswitching off at supplysource.

• The machine must be installed insufficient spacetoallowaminimumof

1mof cleardistancefromanypoint ofthe machinetoawallorother

object.

• Donot fit anymachine coverifit damaged, distorted orinthecaseof an

opening cover, functioning incorrectly. Orderareplacement.

• Check that thesafetyinterlocks on allopeningcoversareworking

properly,and that themachine stopsifacoverisopened.

• Ensurethatthe electricalconnectorson bothpowercableand mains

conformtothe standarddescribed inthe specifications. Thepowercable

must be routed sothatitisnotavailabletoaccess ortopresent ahazard

tomachine users.

• Check that theblue indicatorlight on the topof the insert headand each

moduleisfunctioning.

• Instruct operatorsastothe location of the isolatorstopswitchat the rear

of the insert head, andhowtoswitchof thepowerat source.

• Instruct operatorsthatif anyfixed coverisdamaged orfound removed, a

PFEServiceEngineermust be contacted toreplaceit.

• Ensurethe safetylabelG3068Aisinplaceandnot obscured on all

opening covers.

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InstallationGuide

Installation GuideIssue 4 August 2008 Page 3

2. MAINSCONNECTIONS

Europe

MachinesforEuropean marketsarefitted withan IEC60309 powerconnector

and must be connected onlybyplugging intoamating wall socket. Noother

connection isrequired.

NorthAmerica

Therearetwopossiblemethodsof connection: eitherbyplug orpermanently

connected tothe mainssupply.

Plug: The machine must be fitted eitheraplug conforming to

NEMAL6-30, locking3-pindevice, wired toachieve230V(X

and Y, orLiveand Neutralpinsare'hot'withrespect to

ground). Observecorrectpolarityof wiresaccording tolocal

codesand regulations. Note: Changingthe suppliedplug

must be carriedout byaqualifiedelectrician.

Permanently The wiresmust be connected toan isolatorswitchwithover-

currentprotection rated at 30A, sited withineasy reachof

operatororincloseproximitytothe machine. Wiresare

colour-coded asfollows:

Live(L1): Black

Neutral(NorL2): White

Ground: Green

The mainssupplyisconnectedtotheswitchlocated atthe rearof the insert

head, abovethewetterfluidbottle. Togainaccess, removethe outercover,

then the plateholding theswitch. The incomingmainscablesconnect tothetop

of the switchand exit at the bottomtoconnecttothe DINrailfuses(see

followingpage)

Connected:

Protectivecoveroverfuses

andmainscables.

Warning:Highvoltage

PCalwaysliveunless

isolatedatwall.

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InstallationGuide

Installation GuideIssue 4 August 2008P age 4

EarthConnections

The earthwiresfromincoming mains, outgoingmainsand the connectiontoall

otherfusesterminateat themainearthpost. Thisislocatedat therearof the

insert headand isvisibleafterremoving the panelforthe mainsswitch, as

described on the previouspage.

Earthconnection

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InstallationGuide

Installation GuideIssue 4 August Page 5

3. GENERALSPECIFICATIONS

Voltage:

230V@50/60Hz(±10%maximum).

MaximumHeatOutput(BTU/hour):

Rated current xRated Voltsx3.412 (eg. 11,222 BTU/hourfor‘typical’

configuration).

MaximumHeatOutput(Watts):

Rated Current xRated Volts(eg. 3.289 kWfor‘typical’configuration).

OperatingTemperature:

18 -28 deg C(64 -82 degF)

Operatinghumidity:

30 -80%RH

Noise Level:

Without collator: less than 78dBA,measured at1.6mheight, 1mfromcover

wherenoiselevelisatitshighest.

Withcollator: less than 81dBA,measured at1.6mheight, 1mfromcover

wherenoiselevelisatitshighest.

Note:Measurementstaken using averaging of peaks.

Leq (8) 79dBA

Note: Leq (8)islowerthan thefirstaction levelrequired by:

Europe -PhysicalAgents(Noise)Directive2003/10/CUK

-Health&Safety.The Controlof NoiseatWork

Regulations2005 statutoryinstruments2005 No. 1643.

Ambientlight:

Althoughthe machinemayoperateinsunlight, itisnot designed forusein

direct sunlight, orwheresunlightisexposed tothe machine throughwindowsor

skylights.The light-sensitivesensorscan be affected intheseconditions. It is

thereforerecommended to:

a)Locatethe machine out ofdirect sunlight

b)Protectthe machine fromdirect sunlight using blindsorsimilar

blockingdevices.

If the machine canonlybelocated whereit maybe exposed todirect sunlight,

then pleasecontactTechnicalSupport department, who maybe abletoadvise

on the useof blockingmaterialonthe insideof the Perspexcoverswhere

necessary.

ImportantNotes:

1. The machinewillfunction withhumiditylevelslowerthan30%RH, buthigh

levelsof staticmaybe generated,impairingmachineperformance.

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InstallationGuide

Installation GuideIssue3June 2008 Page 6

2. The machinewillfunction withhumiditylevelshigherthan 80%RH, but

moistureabsorption intothe materialmayimpairmachine performance.

3. Condensation must not be present underanycircumstances.

4. Toensuresafeoperationand provideformaintenanceaccess, aminimumof

1mof free spaceshouldbe availablebetweenanypart of the machine anda

wall orotherstructure.

5. The machinewillfunction temperaturelevelsabove28deg C(82 degF)and

below18 degC(64deg F).Temperaturelevelsoutside theselimitsmayimpair

the machine performance.

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InstallationGuide

Installation GuideIssue3June 2008 Page 7

4. REMOVALFROMPALLET

First removealloutercasing and

boxed parts, asshownabove. RemoveRearPanel

B2-1099-Wand Head

Undercover B1-0925-W

Removethe 4coach

bolts&Transport

Bracket B8470X.

Forklift theheadunit

fromthe pallet.

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InstallationGuide

Installation GuideIssue3June 2008 Page 8

Using pumptrucks located underthe chassisof the unitsmovethemtotheir

finallocation. NotethatPFEcan supplytrolleysforinstallation, whichlocate

underthe chassisbut do not protrude, minimising the sizeof the units-order

A0392Afor2off Installation Trolleys, thequantityrecommended forinstallation.

The minimumdooropeningis38" (965mm)forthe head unit.

5. FITTINGTOGETHER(HEIGHTMATCHING, LEVELLING &ALIGNMENT

Tomatch(align)themachine height, eachtrack section must be levelledas

well asmatchingthemat the top ofthe track chassis.Thisisanimportant step

of the installation andshouldbe carried out withcareasthe subsequent

machine performanceand alignment of coversmaybe affectedifitisnot

correct.

C7313X

E2748A C5978P

C5978P

C5983P

Align bottomedgesof

track and head atrear.

Tension

Bars

B7296A

M5Nut

C7313X

BaseAdjustment Tool.

C9215A125mm

Donot attempt toinstallthemachine withoutaspiritlevel.

Tension

Bars B7218P

(see page6)

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InstallationGuide

Installation GuideIssue3June 2008 Page 9

Looselyjointhesecondtrack

sectiontothefirst track section

usingthe tensioning bars

(C5978PandC5983P)and

bolts(E2748A)at top &

bottom. Matchthe height at the

top of thetrack chassiswhere

theyjointogethersothat the

joinisperfectlysmooth.

Align bottomedgesof

track and head atthe front.

Align bottom

edgesof track

pairtothenext.

Levelthe second track sectioninbothdirections, making suretheystillmatchat the

join. Repeat thisprocess fortrack section 3and beyond. Thechassisisjoinedwith

the sametension barsasthe head except C7313Xisonlyused on thehead.

Afterinitiallevelling tighten allthe boltswhichsecurethechassissectionstogether.

Re-check that allthe chassisarelevelandsurfacesmatching.

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InstallationGuide

Installation GuideIssue3June 2008 Page 10

6. HEADAND TRACK SECTIONWIRING

7. DIVERT, COLLATE, OMRFOLDER, SINGLEONLINEINTERFACE&2-UP

MERGERUNITS

Regardless of combination being fittedtogetherthe principleisthe same. All

unitshaveastand withthe unitsfitted on top.Fromthe folderworking back, the

divertisalways first thenthe collatorfollowed byHi-cap/Lo-cap feeder, Single

on lineI/F, 2-up/Cutteretc.

First adjust the stand heightssothat allthestandsalign atthe top withthetop

of the track section.

Looselybolt the (first)stand tothe track sectionthen continue tolevelthestand

usingaspiritlevelsothatit alignsperfectlywiththe track.

Laythe mainscablesalong the rear

of the machine throughthe holes

provided inthe chassisand plug them

intothe IECconnectorblocks.

Removethe mainscablestraps

(B7218P), then replacethem

securing downthe mainscables. Do

not stress the cables-theyare

sufficientlylong toallowforplayat

bothends.

Pass the communicationscables(blue

coloured C.A.N. cable)along thefront of the

machine throughthe holesprovided inthe

chassis.

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