Neoden Tech Neoden 4 Manuel utilisateur

User Manual

Neoden 4

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Content

Structure of Neoden 4 ........................................................................................................................I

Procedure for making a programming file.........................................................................................II

Edit on the Operation Interface....................................................................................................... ...II

I. Edit on the Interface.........................................................................................................................1

1.PCB Feed Setting..................................................................................................................... 1

2.Setting Panelized PCB & first chip( manual is the same as automatic download).................2

3. PCB mark point setting...........................................................................................................4

4. Component list settings...........................................................................................................5

5. Feeder configuration............ ................................................................................................7

II. File Mounting....................................................................................................................... 10

III. Manual Test......................................................................................................................... 12

1.Placement head...................................................................................................................... 12

2. Rail control............................................................................................................................13

3. Hose control.......................................................................................................................... 13

4. Feeder test............................................................................................................................. 14

IV. Factory settings....................................................................................................................14

1.Feeder configuration.............................................................................................................. 16

2.Feed setting............................................................................................................................ 19

3.Peel Configuration................................................................................................................. 19

4. System setting....................................................................................................................... 20

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Structure of NeoDen 4

Each part mentioned above can be disassembled and tested.

①：Placement head

②: Nozzle

③：Rails

④：Vibration feeder

⑤：On/Off button

⑥：Conveyor port

⑦：Multi-hole positioning board

⑧：Feed box

⑨：Peel box

⑩：Emergency button

⑪：Power switch

⑫：Rack shelf

⑬：Acrylic cover

⑭：Foot Mounts

⑮：Fixed support

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Procedure for making a programming file

Note: The basic procedure of making a programming file for manual programming or direct PCB file is similar, but there are two different parts: chip list and mark

point setting. Please find the detailed operation steps of the differences on relative page.

Start

Add

new

file

Edit

the

file

1. PCB feed setting

2.Chip list

3.Feeder setting

4.Panelized PCB first

chip setting

5.Mark point setting

Save

and

return

Select file

and start

working

See P5

See P7

See P2

See P4

See P1

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Edit on the Operation Interface

I. Edit on the Interface

See below Fig.: Edit Interface

1.PCB Feed Setting

Function:Used to confirm the feeding place,first edit item in manual program

Introduction of function keys:

(1) Tray Fixation:Once selected tray fixation,the setting items of board feeding will be closed.We

only need use the positioning column to fix the board.

(2) One-off rail feed:First need ensure there are rails for your machine,then select one-off rail

feed,the setting items will be open corresponding.

Operation Step:First should adjust the width of the rail to ensure the PCB can move smoothly

Adjust the position of the board in rail via clicking items”Rail forward” and “Rail

backward”.

Click “Position Align” and into below interface(See fig.2),then adjust the position of

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camera until to the limited place by clicking the image(See fig.3).Click “Save” item to save

the setting,return to the main page to finish the setting.

(3) Multiple rail feed:

(4) Eject PCB front-side:Once selected this item,the PCB will eject at front side when finish

mounting.If don’t select,the PCB will eject at back side.

2.Setting Panelized PCB & first chip( manual is the same as

automatic download)

Function: This is mainly to determine the first component on single or panelized PCB of manual

programmed or imported file. The principle is to collect and calculate the data of each board’s

relative spacing, in order to achieve the effect of the actual placing.

Fig.2

Fig.3

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Operation introduction

(1) Single PCB: Only need to enter “1” in the row and column, some other useless function will

turn grey. The “left bottom” is functional, which means the first PCB.Then you can press “align”

to go to the screen of vision and get the coordinate of first component, see image 2-2.

After saving the coordinate, the screen will automatically turn back to “PCB information” . Click

“Create panelized list” to get the information of “Panel 1”. Now we’ve finished setting of first

component of PCB.

(2) Panelized PCB: the sequence is same to single PCB, but please pay some attention to several

points below.

The row and column is determined by the positioning of PCB on working area. The

direction along the rails is the column. Enter data in the row and column.

About the data collection of “left bottom” , “left top” and “right top”, we should take the

“left bottom” as the basic, and then go to set “left top” and “right top”. Once all the data is

collected, the machine can calculate and process the information of panelized PCB. Please

refer to the data collecting method of each position information as following:

The data of “left bottom” is collected according to first component in programming file.

Press “align” find the left bottom panel which is nearest to the feeding position, after saving

the data, it will return to the “PCB information” automatically.

The data of “left top” is collected according to component (its position is same to that on “left

bottom”). Press “align” find the left top panel which is furthest to the feeding position, after

saving the data, it will return to the “PCB information” automatically.

The data of “right top” is collected according to component (its position is same to that on

“left bottom”). Press “align” find the right top panel which is furthest to the feeding position,

after saving the data, it will return to the “PCB information” automatically.

Fig.2-2

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After setup, click “create panelized list”, the data will be generated accordingly in the blank.

PCB angle correction

Bad board detection

3. PCB mark point setting

Function: After completing setup of the mark points, with which the machine can locate the

position of PCB and identify the set up mark points, so that the next step can be followed

Operation method:

(1) Mark point on single PCB: this mainly applies on single PCB or a whole board that consists of

a few boards (take them as a single board ).General we need to set 2-3 mark points.

(2) Panelized PCB: this mainly applies on multiple PCB(we need to set mark points on each

PCB )

(3) Manual alignment: if there is no mark point on PCB, you can use some positioning holes or

some other referential points as subsidies to locate the PCB.

Fig.3-1

Fig.3-2

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Import coordinate: according to the PCB schematic, we get the coordinate of mark and write

down manually.

Manual programming: when it’s in Manual Programming status, the function “Alignment”

of Mark will be effective. Click on it, the camera will go and collect the coordinate of mark

(see image 3-2), save it and go back. (Note: if the mark point is far away, please use Overall

movement to find it)

No mark exists: Generally we will choose a component that is far away from the first

component as a mark, which will make placement effect better.

(4) Add mark point: the function of adding mark point

Delete mark point: the function of deleting mark point can be used when there is needless mark

point or error point.

4. Component list settings

Function: to display the sequence, footprint and other information of components. There are two

ways to add these information: manual programming and import mounting file.

Operation：

（1）Manual programming: firstly, check the box of manual programming. There is a sample line

of the first component, please modify this line firstly.

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Find and confirm one component’s coordinate by using the function of “Movement Mode”-Click

to move (Visual field/Overall Workbench).Once clicked the “Save” item,the interface will

automatic back to main page,then input the corresponding values(Designator refer to the

location,Specification refer to the value of resistance,Footprint refer to the normal package

info,I.e.0603,0805,1206,Etc.Angle value should be set according to the required direction on the

PCB and polarity ,horizontal direction(0 or 180 degree),vertical direction(90 or -90 degree).the

value should be integer.The first component have been completely created after set all above

values.The next step is click “New”item and will popup one line(completely copy the previous

line),then click “Align” to find and confirm second component(same operation as before)

(2) Import PCB BOM File

First generate the coordinates from PCB diagram and put the PCB file on the USB Flash

Disk,then insert it to the machine(There are many kinds of PCB designer software,the only

request is can generate the coordinates from them,file format(.csv)-support use Excel to edit

Remove tick mark before the item”Manual Program”and then click “Import PCB BOM

File”,will popup one small dialog,select the required PCB file and then click “Save”item,all

data will be automatic imported to Chip List .(Turn to the “Feeder configuration”interface to

do next operation).See fig.4-2

Fig. 4-1,

one component has been found

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