Nedap SmartFlow Manuel utilisateur
Instruction Manual
Nedap SmartFlow
Installation manual
Version 00.001 / September 2020 / EN
Original instructions
Dairy Farming
Copyright
Copyright © Nedap N.V. All rights reserved. The information in this document is subject to change without
notice, it is not to be reproduced in any way, in whole or in part, without the written consent of Nedap N.V. All
trademarks referenced belong to their respective owners.
Disclaimer
Nedap N.V. has made every effort to ensure the accuracy of the information contained in this document.
However, Nedap N.V. makes no representations or warranties whatsoever whether express or implied as
to the accuracy, correctness, completeness or fit-for-purpose or suitability for the purpose of this product.
You use the products at your own risk. Nedap N.V. excludes any liability to the maximum extent permitted by
applicable law for the damages caused by errors or failures made during the installation or improper use of
this product or by not applying the instructions stated in this document. Nedap N.V. reserves the right to make
improvements or amendments to this document and/or the products described therein at any time without any
notification. The latest version of this document can be found on the Nedap Livestock Management business
portal (www.nedap.com/livestockmanagement-portal). Please download the latest version of this document (by
yourself or reseller) and keep a copy for your own records. This document can be published in various languages
but only the English language version will prevail. Nedap N.V. assumes no responsibility for any errors caused for
the translations into another language.
Warranty and spare parts
Please consult the Nedap products dealer from whom you purchased this product, in regards to the applicable
warranty conditions. This product cannot be used for any other purpose as described in this document. If
the product is not installed according to this document; the warranty provided is not applicable. At the sole
discretion of Nedap N.V., Nedap N.V. may decide to change the conditions of the warranty policy. You agree
that Nedap N.V. is able to compensate you the pro-rata value of the warranty involved rather than replacing
or repairing the product depending on the technical or economical value of the product. Prior to applying the
warranty, please verify if you comply with the warranty conditions of the warranty policy, whether you can
successfully apply for the replacement or repair of a defective part. Parts can only be replaced with original
Nedap parts, otherwise the warranty policy will not be applicable on the product. If the warranty is applicable,
please contact the dealer or send the defective parts to the dealer.
Additional information
For any information or questions regarding the product, please contact your own dealer.
Nedap SmartFlow / Installation manual
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Dairy Farming
Nedap SmartFlow
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Content
1 Safety .................................................................................................. 3
2 SmartFlow overview ............................................................................. 5
2.1 SmartFlow introduction .................................................................................................. 5
3 Installation ........................................................................................... 9
3.1 Requirements for installation ........................................................................................ 9
3.1.1 Electrical requirements .................................................................................................... 9
3.1.2 Network requirements ................................................................................................... 10
3.1.3 Electromagnetic requirements ...................................................................................... 10
3.2 Installation overview .................................................................................................... 11
3.3 Mount the components ................................................................................................ 11
3.3.1 Mount the SmartFlow .................................................................................................... 11
3.3.2 Prepare the Float ........................................................................................................... 18
4 Configuration ...................................................................................... 23
4.1 Configure the Velos software ...................................................................................... 23
4.2 Calibrate and validate the SmartFlow ......................................................................... 23
4.2.1 Zero-point test ............................................................................................................... 24
4.2.2 Milk test .......................................................................................................................... 25
4.2.3 Statistic test ................................................................................................................... 25
5 Commissioning ................................................................................... 28
5.1 Cleaning ........................................................................................................................ 28
5.1.1 Cleaning requirements ................................................................................................... 28
5.1.2 Clean the SmartFlow ..................................................................................................... 29
5.2 Inform the end user ..................................................................................................... 29
6 Maintenance ....................................................................................... 30
6.1 Maintenance scheme ................................................................................................... 30
7 Troubleshooting .................................................................................. 31
8 Handling instructions .......................................................................... 32
9 Glossary ............................................................................................. 33
10 Technical specifications ...................................................................... 34
11 Compliance ........................................................................................ 35
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1 Safety
Read this manual before using this product. Failure to follow the instructions and safety precautions in this
manual may result in serious injury or death. Keep this manual in a safe location for future reference.
Symbols used in the manual
Danger
Indicates a hazardous situation that, if not avoided, will result in death or serious
injury.
Warning
Indicates a hazardous situation that, if not avoided, could result in death or serious
injury.
Caution
Indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Indicates important information but not hazard related.
Suggestions and advice to perform certain tasks more easily.
General safety instructions
Warning
Always turn off the mains power supply when working on the electrical installation.
Warning
Always wear proper protection when installing and maintaining the Nedap SmartFlow.
Caution
Installation and service should only be done by locally qualified personnel.
Caution
Install the system according to the local rules and regulations.
Caution
We advice to install and maintain the Nedap SmartFlow with at least 2 persons.
Working environment
Caution
The installation area must be free from any obstacles, including animals.
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Caution
Make sure all components are installed out of reach of animals.
Caution
Make sure all cables are properly concealed, and form no danger for stumbling.
Animal welfare and safety
The automated actions of the Nedap Livestock Management systems do never discharge the installer and the
user of the system from his/her responsibility to assure and to take care of the well-being of the animals.
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2 SmartFlow overview
2.1 SmartFlow introduction
The SmartFlow measures and registers the milk yield and flow rate of individual cows during each milking. The
mechanical geometry and electronic recording principle of the Nedap SmartFlow are designed for a continuous
and optimally free milk and air flow. No flow obstruction or interruption occurs that could cause a vacuum drop,
vacuum fluctuation or rough treatment of the milk. As a result, cows are milked more gently and completely and
udder health improves. It also leads to higher milk quality with less free fatty acids.
The SmartFlow is completely wireless. The Float inside the device and the Velos Process Unit (VPU) form the
intelligent brains and the heart of the system. They combine advanced technologies that make power supply, the
measuring principle and data communication completely wireless. The Float is equipped with state-of-the-art
technologies for the most accurate and reliable measurements. It has smart functionalities on board such as a
data-memory and a control system that monitors whether the device is correctly installed, functions properly,
cleans properly and has a data connection.
Data communication between the SmartFlow and Nedap's dairy management system takes place via Ultra
High Frequency (UHF) communication. All data that is measured and recorded by the Nedap SmartFlow is
sent real-time and wirelessly, collected by an antenna and processed by the VPU. Information and insights are
immediately available via the web-interface (on desktop, tablet or smartphone) and/or via the display of the
milking parlor control unit. Automated actions, such as automatic cluster take-off, are executed immediately as
needed.
Figure1:SmartFlow system overview
1. SmartFlow with Float 4. PC or smartphone with performance insights in Velos
2. V-box with VP4102 UHF reader and antenna 5. UHF connection (CAN or Ethernet)
3. V-box with VP8002 VPU 6. Ethernet connection
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Components
6
4
5
2
3
1
Figure2
1. Cover 4. Main volume
2. Spreader plate 5. Valve module
3. Float 6. Mounting bracket
1. The cover with the inlet ensures a continuous milk and air flow.
2. The spreader plate spreads the milk and air into the main volume for a free milk and air flow.
3. The Float measures the milk yield and milking process.
4. The main volume collects the milk and ensures a free air flow during milking.
5. The valve module makes sure the milk or cleaning fluid flows through the SmartFlow. The valve has 2
positions:
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a. Milking mode.
When the valve is in the milking position, the milk cannot flow away from the right side of the valve.
The milk level in the main volume rises, and the Float starts floating on the milk flow, and measures the
amount of milk in the SmartFlow.
b. Cleaning mode.
When the valve is in the cleaning position, only a bit of the liquid can flow through the flow column. This
will completely fill the rest of the SmartFlow with cleaning liquid, which ensures proper cleaning of the
SmartFlow.
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6. The mounting bracket ensures the SmartFlow can be mounted firmly to the wall.
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