NCT SC-32 Manuel utilisateur
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 1 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
SC-32
CNC LATHE
OPERATION MANUAL
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 2 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
CONTENTS
1. ACCURACY RECORD .................................................................................................... 2
2. SAFETY PRECAUTIONS ................................................................................................ 2
2.1. Safety Rules................................................................................................................. 2
2.2. Warning label attaching positions ............................................................................... 2
3. DESCRIPTION OF THE MACHINE ............................................................................... 2
3.1. Specifications .............................................................................................................. 2
3.2. Machine overall dimensions........................................................................................ 2
3.3. Main components of the machine ............................................................................... 2
3.3.1. Spindle belt......................................................................................................... 2
3.3.2. Spindle collet...................................................................................................... 2
3.4. Recommended Spare Parts.......................................................................................... 2
3.5. Machinable materials .................................................................................................. 2
3.6. Machining capacity ..................................................................................................... 2
3.7. Movement.................................................................................................................... 2
3.8. Block position ............................................................................................................. 2
3.9. Installation................................................................................................................... 2
3.9.1. Power supply and environmental demand ......................................................... 2
3.9.2. Oil requirement .................................................................................................. 2
3.9.3. Maintenance ....................................................................................................... 2
3.10. Machine installation .................................................................................................... 2
3.10.1. Installation place ................................................................................................ 2
3.10.2. Machine cleaning ............................................................................................... 2
3.10.3. Installation steps................................................................................................. 2
3.10.4. Spindle speed setting.......................................................................................... 2
3.10.5. Precaution for program executing ...................................................................... 2
4. SUB-SYSTEMS.................................................................................................................2
4.1. Hydraulic system......................................................................................................... 2
4.2. Air pressure system ..................................................................................................... 2
4.3. Trouble shooting ......................................................................................................... 2
4.4. Three-jaw hydraulic chuck installation procedure ...................................................... 2
5. PART LIST ........................................................................................................................ 2
5.1. Base unit...................................................................................................................... 2
5.2. X-axis slide unit .......................................................................................................... 2
5.3. Z-axis slide unit........................................................................................................... 2
5.4. Spindle unit ................................................................................................................. 2
5.5. Tool unit ...................................................................................................................... 2
5.6. Coolant unit ................................................................................................................. 2
5.7. Side live tool................................................................................................................ 2
5.8. Front side live tool....................................................................................................... 2
5.9. Coolant tank unit .........................................................................................................2
5.10. Hydraulic unit.............................................................................................................. 2
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 3 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
1. ACCURACY RECORD
No. Parameter measured Illustration Tolerance
[mm]
Measuring
result [mm]
1 Radial run-out of the
spindle taper hole ≤ 0,005
2 Radial run-out of the
spindle nose ≤ 0,010
3 Axial run-out of the
spindle flange ≤ 0,015
a ≤ 0,005
b ≤ 0,005
4
Radial run-out of the
spindle hole (measured on
gauging mandrel) along
the length of
100 mm
5 Straightness of
the X axis slide way ≤ 0,005
6 Straightness of
the Z-axis slide way ≤ 0,005
7 Radial run-out of the
cylinder adapter ≤ 0,010
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 4 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
2. SAFETY PRECAUTIONS
2.1. Safety Rules
Please read carefully the following safety instructions in order to prevent personal
injuries and material damage.
– Do not install the machine near vibration and heat source, and on explosion dangerous
area.
– There shall be a fire extinguisher near the working place.
– The machine shall be connected to a 3Ph / 230 V/ 50 Hz power network.
– Just in case of running-down the accumulator, take a backward copy of all the parameters.
When the charging level of the accumulator is low, an alarm message will be displayed
on the screen. Charge the accumulator weekly.
– Any modification of the machine is prohibited.
– Before adjusting, checking and cleaning of the machine turn the main switch off.
– Before operating the machine check proper operation of the safety elements.
– Before operating the machine check the level and pressure of the coolant; improper use of
coolant can cause fire hazard.
– Before operating the machine close the door of the electric box in order to avoid electric
shock.
– Before operating the machine check the proper clamping and position of workpiece, tools
and attachments, and their balanced rotation.
– Before operating the machine close the door of the workspace; the door interlock device
protects the operator during operation of the machine. When the door is open the machine
can be hand-operated only. If the operator changes over to automatic operating mode, the
machine displays an error message and turns off the ‘Cycle Start’ knob.
– When the machine is running do not open the door and do not touch tools and workpiece.
– Running NC programs containing wrong parameters and values could cause several
failures.
– After maintenance procedure always do test run.
– During maintenance procedure, be careful with sharp components.
2.2. Warning label attaching positions
– Inside the electric box and the control there are high-voltage units there, improper
handling can cause electric shock; only well-trained serviceman and repairman is allowed
to enter into this space.
– Replace the label if it frays or disappears.
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 5 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
1
2
3
4
5
6
7
8
9
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 6 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
10
11
12
13
3. DESCRIPTION OF THE MACHINE
3.1. Specifications
SC-25 SC-32
Max. swing diameter Ø25 mm Ø32 mm
Three-jaw chuck dimension - Ø100 mm (0-3000 rpm)
Max. turning length 105 mm
Min. adjustable travel 0,001 mm
Tool shank dimension □12 mm or □16 mm
Max. drill bit diameter Ø20 mm
Number of tools turning tool, 6 pcs; boring tool, 4 pcs;
servo motor live tool, 1 pc (11 tools in all)
Max. spindle speed 6000 rpm
X-axis travel 345 mm
Z- axis travel 115 mm
X/Z-axis rapid feed 18 m/min
Spindle motor 3 kW 4 kW
X/Z motor 0,75 kW
Hydraulic pump motor 0,75 kW
Coolant pump motor 0,56 kW
Oil tank capacity 130 l
Machine overall dimensions 1830 x 1300 x 1760
Machine weight 1600 kg
Power supply AC / 3Ph / 220 V/ 8 kW
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 7 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
3.2. Machine overall dimensions
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 8 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
3.3. Main components of the machine
No. Title
1 Spindle motor
2 Basic seat
3 Slide set of Z-axis
4 Slide set of X-axis
5 Single hole attachment
6 Double hole attachment
7 O. D. Turning tool holder
8 Spindle
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 9 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
No. Title No. Title
1 Electric box 8 Coolant tank
2 Control panel 9 Power switch
3 Three-colour alarm lamp 10 Coolant pump motor
4 Machine main cover 11 Two-way component
5 Back side door of the spindle 12 Automatic lubrication oil filter
6 Activity door 13 Part collection box
7 Hydraulic tank
3.3.1. Spindle belt
Model Max. rpm Specification
SC-25 3000 rpm HTD-800-8M-23W
SC-32 3000 rpm HTD-800-8M-23W
3.3.2. Spindle collet
SC-25
FUJI #1825
Dimensions (steel):
d = 35 mm
L = 124 mm
D = 49 mm
α = 15°
M33 x 1,5
SC-32
CNC LATHE
OPERATING MANUAL
NCT Ipari Elektronikai Kft. 10 / 29 Dátum: 2013.09.27.
1148 Budapest, Fogarasi út 7.
Tel.: 06-1-467-6300
www.nct.hu
SC-32
FUJI #1832
Dimensions (steel):
d = 43 mm
L = 137 mm
D = 57,5 mm
α = 15°
M40 x 1,75
3.4. Recommended Spare Parts
– Spindle belt
– Fuse (8A, 4A)
– Proximity switch
3.5. Machinable materials
The machine is applicable to cut the following materials:
– General steel
– Normal iron
– Cast iron
– Aluminium alloy
– Copper-brass alloy
– Plastic
CAUTION! Other material should be selected carefully. Do not use this machine to cut
magnesium work-piece.
3.6. Machining capacity
– Straight turning
– Boring
– Drilling and tapping
– Cut off
– Inside and outside threading
– Arc and spherical turning
– Slotting (optional)
Table des matières
Autres manuels NCT Tour
